2024/03/30 更新

写真a

タケナカ トシヒデ
竹中 俊英
TAKENAKA,Toshihide
所属
化学生命工学部 教授
職名
教授
連絡先
メールアドレス
外部リンク

学位

  • 工学博士 ( 1986年9月 )

研究分野

  • ものづくり技術(機械・電気電子・化学工学) / 加工学、生産工学

  • ナノテク・材料 / 金属材料物性

  • ナノテク・材料 / 金属生産、資源生産

学歴

  • 京都大学   工学研究科   原子核工学専攻

    1986年

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  • 京都大学   工学部   原子核工学科

    - 1981年

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    国名: 日本国

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  • 京都大学   工学研究科   原子核工学専攻

    1986年

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    国名: 日本国

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所属学協会

▼全件表示

委員歴

論文

  • Dependence of reduction behavior of Ti in molten CaCl2 on various calcium titanate

    Haruka Okada, Kakeru Shimokawa, Taiki Morishige, Toshihide Takenaka

    Materials Transactions   59 ( 4 )   690 - 693   2018年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:Japan Institute of Metals (JIM)  

    The change in TiO2 solubility in molten CaCl2 at 1573 K with CaO addition was studied to clarify the influence of CaO on TiO2 dissolution. The solubility of TiO2 in molten CaCl2 remarkably enlarged with CaO addition, which suggests that a titanate ion (TixOy Z1) was preferentially formed in it. The cathodic behavior in molten CaCl2 containing various species of calcium titanate at 13731573 K was investigated by cyclic voltammetry, and electrodeposition of Ti metal was attempted by potentio-static electrolysis. The reduction behavior was affected by the species of calcium titanate, and the components in the deposit changed consequently. These results indicate that the reduction behavior of Ti was strongly influenced by the species of titanate ion, and that the bath consisting of Ca3Ti2O7 is found suitable.

    DOI: 10.2320/matertrans.MBW201702

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  • Electrodeposition of Si in molten CaCl2 above 1300K

    Toshihide Takenaka, Ryoya Shimokawa, Haruka Okada, Taiki Morishige

    ECS Transactions   86(14), pp.29-35   2018年

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  • Influence of molar ratio of CaO to TiO2 on Ti electrodeposition in molten CaCl2

    Haruka Okada, Maito Murata, Taiki Morishige, Toshihide Takenaka

    ECS Transactions   86(14), pp.117-122   2018年

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  • Unique Metal Fog Generation in LiCl-KCl Melt

    Toshihide Takenaka, Shogo Akimura, Taiki Morishige

    Electrochemistry   86(4), pp.179-183   2018年

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  • Effect of Zn existence on Mg corrosion due to Cu

    Hiroaki Ishimaru, Taiki Morishige, Toshihide Takenaka

    ECS Transactions   75(26), pp.1-5   2017年

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  • Dissolution of Calcium Titanate in Calcium Chloride Melt and Its Application to Titanium Electrolysis

    Toshihide Takenaka, Kakeru Shimokawa, Kazuyoshi Nishikawa, Haruka Okada, Taiki Morishige

    MATERIALS TRANSACTIONS   58 ( 3 )   350 - 354   2017年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:JAPAN INST METALS  

    The solubility of calcium titanate in CaCl2 melt was investigated above 1373 K, and electrodeposition of Ti metal in the melt was attempted. Many pits were formed on the surface of sintered CaTiO3 compact by the immersion in CaCl2 melt above 1373 K. The weight of the compact decreased with the increase in the immersion time, and the decrease got faster with the increase in temperature. Cathodic current in cyclic voltammetry increased with the addition of CaTiO3 powder in the bath, and the increase in the cathodic currents depended on the bath temperature and the added amount of CaTiO3. From the results by the electrochemical measurement, the solubilities of CaTiO3 in CaCl2 melt were estimated about 7 mol% at 1573 K, and less than 1 mol% at 1373 K. Metallic Ti was detected by XRD analysis in the electrodeposit obtained by potentio-static electrolysis in the bath containing CaTiO3 above 1373 K, but the amount of Ti metal seemed a little. The similar results were obtained in CaCl2 melt containing Ca3Ti2O7 though the detailed study has not been completed. It was concluded that calcium titanate was soluble in molten CaCl2 above 1373 K, and that the CaCl2 bath containing calcium titanate could be applied to Ti electrolysis.

    DOI: 10.2320/matertrans.MK201615

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  • マグネシウム材料の乾式リサイクル法に関する基礎的研究

    竹中俊英, 森重大樹

    溶融塩および高温化学   59, pp.114-123   2016年

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  • Influence of cathode potential on Ti electrodeposition in molten fluoride

    Kazuyoshi Nishikawa, Sawada Humiya, Taiki Morishige, Toshihide Takenaka

    MOLTEN SALTS AND IONIC LIQUIDS 20   75 ( 15 )   199 - 206   2016年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:ELECTROCHEMICAL SOC INC  

    The electrolysis condition to obtain Ti metal in a CaF2-MgF2 with CaO and TiO2 has been studied at 1573K. It was shown by cyclic voltammetry that cathodic current increased below 0.8V ( vs. Mg/Mg2+) with CaO and TiO2 addition and that three reduction steps of Ti was suggested. The particles containing Ti were obtained by potentio-static electrolysis; only Ti oxide particles were detected by the electrolysis above 0.5V, while Ti metal particles did by the electrolysis below 0.4V. This result indicates that Ti metal can be electrodeposited below 0.4V (vs. Mg/Mg2+).

    DOI: 10.1149/07515.0199ecst

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  • Availability evaluation of SiC anode in chloride molten salt electrolysis

    Yoshihiro Takahashi, Toshihide Takenaka

    MOLTEN SALTS AND IONIC LIQUIDS 20   75 ( 15 )   207 - 214   2016年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:ELECTROCHEMICAL SOC INC  

    Carbon or graphite is commonly used to anode material in molten salt electrolysis, but they are consumed by a electrochemical reaction with a residual O(2-)in the bath. In this study, the dependence of anodic behavior in molten chloride containing O2- on some carbon materials with different structure has been investigated in LiCl-KCl-ClO melts at 723K. The anodic behavior of SiC was also investigated in the bath. In all materials, reactions of CO2 and CO32- occurred, and electrodes were consumed; a graphitization degree slightly influenced the consumption at graphite material, and the consumption of GC seemed the lowest. Although SiO2 was formed on SiC material, the consumption of SiC was not prevented completely. The unevenness of SiO2 layer on SiC might cause the consumption of SiC.

    DOI: 10.1149/07515.0207ecst

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  • Effect of electrode shape on lithium metal fog in LiCl-KCl

    Shogo Akimura, Taiki Morishige, Toshihide Takenaka

    MOLTEN SALTS AND IONIC LIQUIDS 20   75 ( 15 )   233 - 237   2016年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:ELECTROCHEMICAL SOC INC  

    The so-called metal fog sometimes formed during the molten salt electrolysis. In this paper, the effect of the surface shape of electrode on the metal fog formation was investigated in LiCl-KCl. Cyclic voltammetry and potentiostatic electrolysis were carried out at Mo wire electrode with/without screw cutting. The dark blue metal fog was formed at both types of electrodes, while the gray metal fog was generated only at the screw-cut electrode. The gray fog formation also depended on the diameter of the electrode; the formation was intenser at a small electrode than at a large electrode. It is concluded that the shape of electrode strongly affects the gray metal fog formation, and it is suggested that the current concentration at the edge causes the formation.

    DOI: 10.1149/07515.0233ecst

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  • Effect of Al Composition on the Corrosion Resistance of Mg-14 mass% Li System Alloy

    Taiki Morishige, Yutaro Obata, Takayuki Goto, Tomoki Fukagawa, Eiji Nakamura, Toshihide Takenaka

    MATERIALS TRANSACTIONS   57 ( 10 )   1853 - 1856   2016年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:JAPAN INST METALS  

    Mg-Li system alloys have poor corrosion properties, especially cold-rolled sheet leads to exfoliation corrosion as a result of long-term immersion test. Addition of aluminum element to Mg-14 mass% Li alloy could be suppressed the occurrence of exfoliation corrosion. However, excess addition of aluminum to Mg-14 mass% Li alloy causes the degradation of corrosion resistance. In this study, the composition of aluminum in Mg-14 mass% Li was optimized to improve the corrosion property. 3 mass% of Al addition could be suppressed the corrosion rate because enough aluminum element dissolved into matrix and precipitation of the second phase was inhibited.

    DOI: 10.2320/matertrans.M2016247

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  • Magnesium Sorting by Vibrating Particulate Bed from Mixed Metal Scrap

    Taiki Morishige, Keigo Tsujita, Soshiro Murasa, Toshihide Takenaka

    MATERIALS TRANSACTIONS   56 ( 10 )   146 - 148   2015年10月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:JAPAN INST METALS  

    As increasing the demand of Mg alloys, recycling of these alloys require for securing a metallic resource and energy conservation. A commercial metal scrap includes other structural materials such as iron, copper and aluminum alloys. These metal elements deteriorate mechanical properties or corrosion properties of Mg alloys. Therefore, these different materials were possibly removed from Mg scrap during recycling process. The separation of Al and Mg materials has difficulty except for the gravity separation. However, there is a limited difference in density between Mg and Al. In this study, Mg recovery from mixed metal scrap was attempted by dry gravity separation using solid particulate vibrating bed. Mg separation with high recovery ratio was achieved by adjusting the density of the particulate bed. It was suggested that the bulk density of the particulate bed affected the behavior of separation materials for the favorable recovery.

    DOI: 10.2320/matertrans.M2015226

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  • Removal of Impurity Fe from Mg-3 mass% Al Alloy Melt by CO2 Injection

    Taiki Morishige, Kazuchika Kurino, Toshihide Takenaka

    MATERIALS TRANSACTIONS   56 ( 3 )   454 - 456   2015年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:JAPAN INST METALS  

    The purification process is required for recycling Mg process. Selective impurity removal has an efficient purification process in the purity level of commercial Mg metal and alloys. Especially, iron impurity deteriorates the corrosion resistance of Mg alloys. Carbon addition to Mg-3 mass% Al alloy melt is an effective method for the removal of iron impurity by the formation of Fe-Al-C compounds. In this study, gas injection of carbon dioxide (CO2) into Mg alloy melt as the method of carbon addition was investigated for the separation of iron compounds. Carbon dioxide was decomposed by Mg melt and carbon substance affected the formation of iron carbide in the melt. Magnesium oxide and Fe-Al-C compound were formed in the melt slag and floated to the top of the solidified Mg-3 mass% Al alloy.

    DOI: 10.2320/matertrans.MBW201407

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  • Mg-Li合金の腐食挙動と防食法

    竹中俊英, 森重大樹

    めっき技術   28巻5号,15-20頁   2015年

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  • マグネシウムリサイクルへの種々の乾式分離法の適用

    竹中俊英, 森重大樹

    環境資源工学   62, pp.123-127   2015年

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  • Effect of Impurity Fe Concentration on the Corrosion Behavior of Mg-14 mass%Li-1 mass%Al Alloy

    Taiki Morishige, Kumiko Ueno, Masahiro Okano, Takayuki Goto, Eiji Nakamura, Toshihide Takenaka

    MATERIALS TRANSACTIONS   55 ( 9 )   1506 - 1509   2014年9月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:JAPAN INST METALS  

    Mg-Li system alloys with over 11 mass% Li have an excellent cold-workability in Mg alloys due to the bcc-structured crystal system. However this system alloys have poor corrosion resistance caused by Li solid-solution alloy. The corrosion resistance of conventional hcp-Mg alloys is influenced by the composition of impurity elements. Particularly, minute iron element deteriorates the corrosion resistance of Mg alloy and there is a threshold concentration on the corrosion rate in Mg alloys. In this study, the effect of iron element on the corrosion resistance of Mg-Li alloy was investigated by addition of iron. The corrosion resistance of Mg-Li with no Fe addition was higher than conventional Mg alloy. The corrosion rate of Mg-Li alloy increased with increasing iron concentration. However, there is no threshold iron concentration affected to the corrosion resistance on Mg-Li alloy.

    DOI: 10.2320/matertrans.MAW201405

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  • Cu-Sn-Zn-S合金鋳物の硫化物形態に及ぼす冷却速度と溶存酸素の影響

    吉田 亮子, 丸山 徹, 阿部 弘幸, 松林 良蔵, 寺村 正和, 小林 武, 竹中 俊英

    鋳造工学   86巻, 1号, 26-30頁 ( 1 )   26 - 30   2014年1月

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    記述言語:日本語   出版者・発行元:公益社団法人 日本鋳造工学会  

    <p>  The sulfide morphology in Cu-Sn-Zn-S alloy castings was investigated to understand the transition from eutectic solidification to monotectic solidification. The sulfide morphology was observed to clarify whether sulfides were formed by eutectic reaction or monotectic reaction. The cooling rate during solidification was changed by changing mold materials, mold shapes, and mold sizes. The holding time from deoxidation of melt to casting was changed to understand the effect of deoxidation on the sulfide morphology. Eutectic sulfides were formed when the melt was cooled slowly, and the amount of monotectic sulfide increased with increasing cooling rate. The transition from eutectic morphology to monotectic morphology occurred at cooling rates of 0.5K/s to 1.0K/s. Just after deoxidation with Cu-P alloys, sulfides were formed by monotectic reaction. However, with increasing holding time of the melt after deoxidation, the amount of the sulfides formed by eutectic reaction increased.</p>

    DOI: 10.11279/jfes.86.26

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  • Electrochemical Behavior of Ti in Molten Fluoride-Oxide System

    Y. Yamanaka, T. Morishige, T. Takenaka

    MOLTEN SALTS AND IONIC LIQUIDS 19   64 ( 4 )   275 - 283   2014年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:ELECTROCHEMICAL SOC INC  

    The cathodic reaction of Ti has been studied in a CaF2-MgF2 bath with CaO and TiO2 at 1373K. Cyclic voltammograms were measured in the baths of various compositions, and the dependence of the cathodic reaction of Ti on the bath composition was discussed. With reference to the results of the cyclic voltammetry, Ti metal deposition by potentio-static electrolysis was attempted. It was shown that the reduction sequence of Ti consisted of three steps, and Ti metal was deposited under the suitable condition. The cathodic behavior of Ti was influenced by the molar ratio of TiO2 to CaO in the melt. Considering the previous results of Ti electrolysis by using DC-ESR unit, it is strongly suggested that a binuclear complex ion of Ti with O, such as Ti2O76-, affects the reduction sequence of Ti in CaF2-CaO-TiO2 and CaF2-MgF2-CaO-TiO2 baths.

    DOI: 10.1149/06404.0275ecst

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  • Exfoliation Corrosion Behavior of Cold-Rolled Mg-14 mass% Li-1 mass% Al Alloy in NaCl Solution

    Taiki Morishige, Hirokazu Doi, Takayuki Goto, Eiji Nakamura, Toshihide Takenaka

    MATERIALS TRANSACTIONS   54 ( 9 )   1863 - 1866   2013年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:JAPAN INST METALS  

    Cold-rolled Mg-Li system alloys represent the exfoliation corrosion on the surface of the longitudinal and the transverse sections. In this study, the origination of the exfoliation corrosion of the cold-rolled Mg-Li alloy was clarified. In the initial stage of the corrosion, the oxide film formed immediately on the surface of each section, and then the film destruction with a remarkable bubble generation was observed in a certain spot. There were microcracks on the trace of the film destruction along the grain boundary. The corrosion resistance in the annealed specimen was more than that in the as-rolled specimen because the microstructure of the as-rolled specimen has elongated and thinned grains by severe cold rolling. The exfoliation corrosion was not observed in the annealed specimen, because the annealed specimen has homogeneous equiaxial grains. The successive film destruction in annealed specimen progressed along the grain boundary to random direction. Moreover, the initiation time of the bubble generation was delayed in the annealed specimen.

    DOI: 10.2320/matertrans.MAW201301

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  • 硫化物を分散させた鉛フリー青銅鋳物の金型鋳造における凝固割れ性

    吉田 亮子, 丸山 徹, 阿部 弘幸, 松林 良蔵, 寺村 正和, 小林 武, 竹中 俊英

    鋳造工学   84巻, 7号, 383-388頁 ( 7 )   383 - 388   2012年7月

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    記述言語:日本語   出版者・発行元:公益社団法人 日本鋳造工学会  

    The applicability of the permanent mold casting process for the new type of lead-free bronze with dispersed sulfide was evaluated by comparison with other conventional copper alloys, such as leaded bronze, leaded brass, and lead-free bronze containing bismuth. The copper alloys were cast into the permanent mold for the solidification cracking test. The relationship between the degree of cracking and solidification temperature range was examined. <br>&nbsp;&nbsp;The new lead-free bronze with dispersed sulfide was more unbreakable than the other copper alloys. The smaller the solidification temperature range, the harder it was for solidification cracking to occur. Comparison of the new lead-free bronze with the leaded bronze and lead-free bronze containing bismuth indicated differences in the dendrite shape near the fracture and distribution of the residual melt segregated to one area towards the end of the solidification. The new lead-free bronze may also have a solidification morphology that makes it more difficult to crack, allowing it to be applied to permanent mold casting compared to other copper alloys. Its level of applicability is more or less the same as brass castings.

    DOI: 10.11279/jfes.84.383

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  • Electrodeposition of Ti in Molten Salt at High Temperature

    Toshihide Takenaka, Hidetaka Matsuo, Masahiro Kawakami

    TI-2011: PROCEEDINGS OF THE 12TH WORLD CONFERENCE ON TITANIUM, VOL I   vol.1, pp.75-78   75 - 78   2012年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:SCIENCE PRESS BEIJING  

    Direct electrolysis of Ti-Fe alloy has been attempted in a CaF2-CaO-TiO2-FeO bath by the process using a direct -current electro-slag remelting unit. The electrolysis strongly depended on the electrolysis conditions, and Ti -Fe alloy was successfully obtained in the bath of a particular composition. The strong influence of the bath composition was also seen in the Ti and Ti -Al electrolysis in the previous, and suggested that the cathodic reaction of Ti was affected by the change in the bath composition. To clarify the influence of the bath composition, electrochemical measurement was carried out in a CaF2-MgF2-CaO-TiO2 bath. The cathodic current due to Ti reduction was observed by cyclic voltammetry, and the change in the shape of cyclic voltammogram with the bath composition was found. This result indicated the change in the electrode reaction of Ti, and explained the results of the Ti electrolysis with a direct -current electro-slag remelting unit.

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  • Anodic Reactions on Some Materials in LiCl-KCl Melt

    T. Takenaka, M. Umehara, D. Araki, T. Morishige

    MOLTEN SALTS AND IONIC LIQUIDS 18   50 ( 11 )   127 - 134   2012年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:ELECTROCHEMICAL SOC INC  

    The anodic reactions on some materials in LiCl-KCl eutectic melt have been investigated. Palladium and Mo were dissolved though Mo showed passivation behavior. In the melt including Li2O, O-2 gas generation occurred at both metal anodes along with their anodic dissolution. At the graphite anode, some anodic reactions besides the Cl-2 gas generation reaction were observed in the melt with Li2O. The visual observation and the weight change of the anode indicated that the anodic reaction without gas generation and the electrode consumption preceded the CO2 gas generation. The potential of the CO2 gas generation reaction on graphite looked more positive than that of the O-2 gas generation on Pd and Mo, which suggested the overpotential of the CO2 generation reaction on graphite was rather large in the melt.

    DOI: 10.1149/05011.0127ecst

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  • Removal of Impurities in Steel by DC-ESR Operation 査読

    Toshihide Takenaka, Masatoshi IIZUKA

    J. Rare Earth   vol.29(sp), pp.51-54   2011年12月

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  • 高温溶融塩化物中での電極反応 ~電気化学挙動と実現象~

    竹中俊英

    溶融塩および高温化学   vol.54(1), pp.5-11   2011年

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  • Direct Production of Ti–Fe Alloy in Liquid by Electrowinning in Molten Slag

    Toshihide Takenaka, Hidetaka Matsuo, Masahiro Kawakami

    ISIJ International   51 ( 11 )   1762 - 1765   2011年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)  

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  • Evaluation of joint interface of friction stir welding between dissimilar metals using HTS-SQUID gradiometer

    Y. Mashiko, Y. Hatsukade, T. Yasui, H. Takenaka, Y. Todaka, M. Fukumoto, S. Tanaka

    PHYSICA C-SUPERCONDUCTIVITY AND ITS APPLICATIONS   470 ( 20 )   1524 - 1528   2010年11月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:ELSEVIER SCIENCE BV  

    In this study, we investigated conductive properties of joint interfaces of friction stir welding (FSW) between dissimilar metals, stainless steel SUS304 and aluminum A6063, using a SQUID nondestructive evaluation (NDE) system. With current injection method, the current maps above the FSW specimens jointed under various conditions were measured by a HTS-SQUID gradiometer. The conductivities of the joint interfaces, which were estimated from the current maps, differed between the joint conditions. By destructive tests using optical microscope, large voids were observed on the joint interfaces with low welding speed that generated excess heating. In case of one specimen, which was welded with welding speed of 500 and 200 mm/min, the conductivity of the former was higher than that of the latter, although the inside voids in the respective regions were not much different. From these results, it is suggested that the current maps were influenced not only by the conductivity of the joint interface but also by inside voids. By hardness test on the SUS boards near the interfaces, only the SUS jointed with 200 mm/min was about half softer than its matrix. (C) 2010 Elsevier B.V. All rights reserved.

    DOI: 10.1016/j.physc.2010.05.154

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  • High Temperature Electrolysis of Ti and Its Alloys with a DC-ESR Unit

    Toshihide Takenaka, Hidetaka Matsuo, Mitsuru Sugawara, Masahiro Kawakami

    COST-AFFORDABLE TITANIUM III   436   85 - 91   2010年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:TRANS TECH PUBLICATIONS LTD  

    Direct electrolysis of Ti and its alloys has been attempted by the process using a DC-ESR unit. The concept of the process is explained in detail, and the expected key issues are commented. Liquid Ti metal was obtained in a CaF(2)-CaO-TiO(2) bath, and electrolysis by using a new type of the electrolytic cell was also tried. Ti-Al alloy was successfully deposited in a CaF(2)-CaO-TiO(2)-Al(2)O(3) bath, whereas Ti-Si alloy was not obtained in a CaF(2)-CaO-TiO(2)-SiO(2) bath yet. Ti-Fe alloy was extracted in CaF(2)-CaO-TiO(2)-FeO bath of a particular composition. A common correlation between the cathodic current efficiency and the average consumed electric power seen in the Ti, Ti-Al and Ti-Fe electrolysis suggested the importance of sufficient temperature in the process. The bath composition also affected the temperature through the change in the electric conductivity of the bath.

    DOI: 10.4028/www.scientific.net/KEM.436.85

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  • Anodic Dissolution and Chemical Reduction of Noble Metals in LiCl-KCl Melt

    Toshihide Takenaka, Keisuke Iwasa, Yoshifumi Hashigaya, Masanobu Izaki

    ELECTROCHEMISTRY   77 ( 8 )   633 - 635   2009年8月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:ELECTROCHEMICAL SOC JAPAN  

    The anodic behaviors of Pd, Pt and Au have been investigated in LiCl-KCl eutectic melt at 683 K. Chemical reduction of the dissolved noble metal ions by H-2 and CH4 has been also carried out. It was shown that I'd and ALL could be dissolved anodically with a large dissolution rate, and that the dissolution rate of Pt was limited because of its passivation behavior. Fine particles of these noble metals were obtained by H-2 or CH4 reduction though they combined together.

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  • Direct electrodeposition of Ti and Ti alloys in high temperature melt

    Toshihide Takenaka, Hidetaka Matsuo, Mitsuru Sugawara, Akihiro Matsuyama, Masahiro Kawakami

    Proc. of Processing and Fabrication of Advanced Materials XVIII   pp.721-730   2009年

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  • チタン、チタン合金の直接電解製造~液体金属の電析は可能か?~

    竹中俊英, 川上正博

    溶融塩および高温化学   52巻3号,109-116頁   2009年

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  • Influence of conversion coating conditions with rare earth elements on corrosion resistance of Mg alloys

    Nobuo Uesaka, Yuichi Shikai, Toshihide Takenaka

    ECS Transactions   16 ( 43 )   39 - 46   2009年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)  

    Influence of the conversion coating with some rare-earth elements, such as La, Y, Sm, Nd and Ce, on corrosion resistance of Mg alloy has been studied. Effect of pretreatment, such as alkaline degrease, acid pickling and surface activation, has been also investigated. The surface of Mg alloy was covered with the so-called dry mad structure by the coating. The coating layer was a thin oxide film containing Mg, Al and rare earth element. F and P were detected in the coating with the pretreatment in addition. The corrosion resistance of Mg alloy against salt water was significantly improved by the conversion coating by immersion in the solution including both Mg(NO3)2 and rare earth nitrate. The corrosion resistance was improved by applying the pretreatment, further. ©The Electrochemical Society.

    DOI: 10.1149/1.3114947

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  • Desiliconization and Decarburization of Molten Pig Iron by Injection of Weakly Oxidizing Gas 査読

    Toshihide Takenaka, Tatsuya Aihara, Masahiro Kawakami, Tomohiro Kojima

    TETSU TO HAGANE-JOURNAL OF THE IRON AND STEEL INSTITUTE OF JAPAN   94 ( 11 )   483 - 490   2008年11月

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    記述言語:日本語   掲載種別:研究論文(学術雑誌)   出版者・発行元:IRON STEEL INST JAPAN KEIDANREN KAIKAN  

    Water vapor or carbon dioxide gas was injected into molten pig iron in order to oxidize silicon without oxidizing iron. When water vapor was injected, decarburization was predominant at high temperature. The oxidation of silicon occurred at low temperature of 1473 K. When carbon dioxide gas was injected, both of silicon oxidation and decarburization occurred simultaneously. But the former was predominant at lower temperature, while the latter at higher temperature, At 1523 K, the silicon content was lowered at 0.16 mass %. The oxidation of iron was not observed at all. The rate controlling step of silicon oxidation and decarburization are judged the mass transfer in the gas phase. With the increase in gas injection rate, the reaction rates decreased, because of bubble integration. The slag addition decreased the reaction rates, because the reactions were blocked on the melt surface.

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  • Improvement of corrosion resistance of magnesium alloys by surface film with rare earth element

    Toshihide Takenaka, Yuji Narazaki, Nobuo Uesaka, Masahiro Kawakami

    MATERIALS TRANSACTIONS   49 ( 5 )   1071 - 1076   2008年5月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:JAPAN INST METALS  

    Conversion coating by immersion in solution including Mg(NO3)(2) and/or La(NO3)(3) was applied to commercial Mg alloys: AZ31, AZ61, AZ91 and AM60. The formed layer was analyzed, and the corrosion resistance of the specimen against salt water was investigated. The influences of the coating conditions on the characteristics of the layer and on the corrosion behavior were discussed. A thin oxide layer was formed on the surface of the specimen by the conversion coating, and La was contained in the layer obtained in the solution including La(NO3)(3). The corrosion resistance of Mg alloys wasn't remarkably improved by the conversion coating using either Mg(NO3)(2) solution or La(NO3)(3) solution, while it was particularly bettered by the coating using the solution including both Mg(NO3)(2) and La(NO3)(3). The good corrosion resistance was obtained under the wide concentration ratio of La(NO3)(3) to Mg(NO3)(2), and the optimum coating conditions for each alloy was specified. The pretreatment, such as the alkaline degrease, the acid pickling and the surface activation, was effective for the uniform coating on large specimen.

    DOI: 10.2320/matertrans.MC200760

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  • 弱酸化成ガス吹き込みによる溶鉄の脱珪と脱炭 査読

    竹中俊英, 粟飯原達也, 川上正博, 小嶋智宏

    鉄と鋼   94巻11号,23-30頁   2008年

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  • Influence of some factors upon electrodeposition of liquid Li and Mg

    Toshihide Takenaka, Kouji Shigeta, Hiroshi Masuhama, Kazushi Kubota

    ECS Transactions   16 ( 49 )   441 - 448   2008年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)  

    Change in the morphology of electrodeposited Mg with codeposition of La has been investigated in a MgCl2-NaCl-CaCl2 bath containing LaCl3. The morphology of Mg electrodeposit remarkably changed with the codeposition of a small amount of La, and the electrochemical behaviors were influenced consequently. These results suggested the possibility that the efficiency of electrolysis could be improved by the codeposition. In this study, metal fog formation of Li has been also studied in a LiCl-KCl bath with reference to the formation in pure LiCl melt or in equi-molar NaCl-KCl melt. The results suggested that the mechanism of the metal fog formation in the Li electrolysis and the Na electrolysis was different. Based on the consideration of the formation mechanism, the ways to control the metal fog formation were discussed. ©The Electrochemical Society.

    DOI: 10.1149/1.3159348

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  • Influence of bath composition on Ti electrolysis in CaF2-CaO- TiO2 melt

    Toshihide Takenaka, Mitsuru Sugawara, Hidetaka Matsuo, Akihiro Matsuyama, Masahiro Kawakami

    ECS Transactions   16 ( 49 )   221 - 228   2008年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)  

    Ti electrolysis by using a DC-ESR unit was performed in a CaF 2-CaO-TiO2 bath, and the influence of the bath composition was discussed. Ti metal in liquid was electrodeposited though some impurity elements were contained. The cathodic current efficiency strongly depended on the bath composition, and reached about 25% in the bath where the molar ratio of CaO to TiO2 was 1.5. The consumed electric power was also affected by the bath composition so that the close relationship between the cathodic current efficiency and the electric power was seen. The influence of the bath composition was considered due to the change in the species in the bath, and Ca3Ti2O7 seemed suitable for Ti deposition. ©The Electrochemical Society.

    DOI: 10.1149/1.3159326

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  • Improvement of corrosion resistance of magnesium metal by rare earth elements

    Toshihide Takenaka, Takami Ono, Yuji Narazaki, Yusuke Naka, Masahiro Kawakami

    ELECTROCHIMICA ACTA   53 ( 1 )   117 - 121   2007年11月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:PERGAMON-ELSEVIER SCIENCE LTD  

    Mg metal containing rare earth metals (REs) can be electrowon directly by molten salt electrolysis. The clarification of the optimum RE content in Mg is necessary to fix the electrolytic conditions in the direct electrowinning of Mg with RE. From this point of view, effect of RE addition in Mg metal on its corrosion property was studied in detail in this study. The specimen was prepared by adding La, Nd, or Cc in melted Mg metal, and its corrosion resistance was examined by an immersion test in 3 mass%-NaCl solution at room temperature. The corrosion resistance of Mg was improved greatly by adding a small amount of RE, whereas the excess addition of RE deteriorated the corrosion resistance. The optimum RE content was about 0.5 mass%. In this study, the corrosion property of Mg with an artificial surface oxide layer was also studied to clarify the effect of surface oxide. The corrosion resistance of Mg was particularly strengthened by conversion coating in a solution including La(NO3)(3), Nd(NO3)(3), or Ce(NO3)(3), with Mg(NO3)(2). This result suggests that the surface oxide film consisting of both Mg and RE gives ideal corrosion resistance to Mg metal. Mg metal with conversion coating including RE should also be of use as a corrosion-resistant material. (C) 2007 Elsevier Ltd. All rights reserved.

    DOI: 10.1016/j.electacta.2007.03.027

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  • Titanium Coating on Steel by Disproportionation Reaction in Molten Salt 査読

    Toshihide Takenaka, Masataka Muro, Masahiro Kawakami

    Ti-2007 (Proc. 11th World Conference on Titanium)   pp.1683-1686   2007年

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  • Development of New Titanium Production Process 査読

    Masanori Yamaguchi, Yuichi Ono, Susumu Kosemura, Wataru Kagohashi, Toshihide Takenaka

    Ti-2007 (Proc. 11th World Conference on Titanium)   pp.143-146   2007年

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  • Extraction of titanium in a liquid state from molten slag with a DC-ESR unit 査読

    Akihiro Matsuyama, Takuya Kawabata, Mitsuru Sugawara, Toshihide Takenaka, Masahiro Kawakami

    Ti-2007 (Proc. 11th World Conference on Titanium)   pp.177-180,   2007年

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  • Anodic behaviors of noble metals in eutectic LiCl-KCl melt

    Toshihide Takenaka, Masahiro Kawakami

    ECS Transactions   3 ( 35 )   385 - 393   2007年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)  

    The anodic behaviors of some noble metals and their alloys in dehydrated LiCl-KCl eutectic melt have been studied as a basic study on a new reprocessing process of spent UO2 nuclear fuel by an electrorefining technique. Palladium and Ru dissolved anodically as Pd2+ and Ru3+, respectively. Rhodium dissolved as Rh3+, and was passivated by surface film formation. The potentials where the steady dissolution current density was 10-3 A/cm2 were 3.02V for Pd, 3.08V for Rh and 3.12V for Ru, These values were more positive than the reported value of UO2. The anodic behaviors of Pt-Rh and Pd-Ru alloys were explained from those of each component, and no peculiar influence by alloying was seen. These results indicate that the noble metals and alloys can be separated from UO2 by leaving them in the anode by the control of the anode potential. copyright The Electrochemical Society.

    DOI: 10.1149/1.2798682

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  • Effect of Al2O3 content on tile electro-winning of Ti in DC-ESR operation

    M. Kawakami, T. Takenaka, T. Kawabata, A. Matsuyama, S. Yokoyama

    INNOVATIONS IN TITANIUM TECHNOLOGY   pp.145-153   137 - +   2007年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:MINERALS, METALS & MATERIALS SOC  

    In order to make titanium ingot directly from molten slag, the metal pool was tried to form and used as the cathode. The electro-slag remelting (ESR) unit was used for the purpose. The unit is composed of water-cooled copper mold and the DC power source of 2000 A and 100V. The graphite electrode was used for anode and the base plate was used for cathode. The slag was composed of the CaF2-CaO-Al2O3 system. By the addition of Al2O3 to the slag, the electro-deposit of Ti-Al was obtained. The current efficiency increased with the supplied electric power. It is concluded that the mechanism of high current efficiency should be the formation of liquid metal deposit due to high heat generation and the suppression of metal fog formation and suboxide formation of titanium.

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  • Coating of titanium alloy by using disproportionation reaction in molten chloride 査読

    Masataka Muro, Shunsuke Miyazawa, Toshihide Takenaka, Masahiro Kawakami

    Nippon Kinzoku Gakkaishi/Journal of the Japan Institute of Metals   70 ( 2 )   126 - 129   2006年2月

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    記述言語:日本語   掲載種別:研究論文(学術雑誌)  

    The dependence of Ti alloy coating by using a disproportionation reaction in molten chloride upon the coating conditions has been investigated. The corrosion resistance of the coated specimen was also examined. An equimolar NaCl-KCl mixture was melted in a quartz crucible under the atmosphere of high-purity Ar, and TiCl3 was added with Ti sponge into the mixture. Iron, carbon steel, Ni and stainless steel plates were immersed in the bath at 1100∼1250 K for a scheduled period. After the immersion, the Fe plate was covered with a dense layer of Ti-Fe alloy of which thickness was more than 10 μm. The layer adhered to the surface, and mainly consisted of Fe2Ti. Carbon steel was covered with a similar Ti-Fe layer to that on the Fe plate, and carbides were not found. The surface of the Ni plate was fully covered with NiTi2, and a dense layer of Ni3Ti was formed under the NiTi2 layer. The Ti alloy layer on Ni was thicker than those on Fe and carbon steel under the same condition. A dense layer of a few μm, where Ti content was about 90 mass%, was observed on the surface of the stainless steel plate after the immersion. The thickness of the Ti alloy layer was in proportion to the square root of the immersion time, and its formation rate was not affected very much by the initial TiCl3 concentration. These results indicated that the formation rate of Ti alloy layer was mainly controlled by the diffusion of elements in the formed layer. The corrosion resistance of Fe and carbon steel against salt water was significantly improved by the Ti alloy coating on the surface. © 2006 The Japan Institute of Metals.

    DOI: 10.2320/jinstmet.70.126

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  • 溶融塩化物中での不均化反応を用いたチタン合金コーティング 査読

    室昌孝, 宮澤俊輔, 竹中俊英, 川上正博

    日本金属学会誌   第70巻2号,126-129頁   2006年

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  • Characterization of thermal annealing effects on the evolution of coke carbon structure using Raman spectroscopy and X-ray diffraction

    Masahiro Kawakami, Haruki Kanba, Kazunori Sato, Toshihide Takenaka, Sushil Gupta, R. Chandratilleke, Veena Sahajwalla

    ISIJ INTERNATIONAL   46 ( 8 )   1165 - 1170   2006年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:IRON STEEL INST JAPAN KEIDANREN KAIKAN  

    An experimental study was conducted to monitor the evolution of coke carbon structure during thermal annealing in a temperature range from 1 273 to 2 473 K in a bench-scale reactor. Coke carbon structure was characterized by using Raman Spectroscopy and the X-ray Diffraction. The Raman spectra of most of the cokes displayed two broad peaks G* (11620 cm(-1)) and D* (1360 cm(-1)). Both Raman peaks were deconvoluted into five peaks namely G, D, D', R, and R-2. On the basis of area under the respective band peaks, new structural parameters were obtained to quantify graphitic (G), graphitic defect (D) and random (R) carbon fractions of cokes.
    XRD analysis was used to show that stack height carbon crystallite, Lc, of coke increases with increasing annealing temperature while the impact of annealing duration was not significant particularly up to 1873 K. On the other hand, average carbon crystallite width, La, did not improve significantly up to 1 873 K, and increased rapidly after subsequent rise in the annealing temperature. It appears that during annealing up to 1873 K, modification of coke carbon structure could occur due to loss of basal carbon as a consequence of in-situ gasification.
    The lateral expansion of carbon crystallite, La, was related to relative intensity or shape of Raman band peaks such that both parameters did not change significantly up to an annealing temperature of 1 873 K. At higher annealing temperatures, La values of coke increased with decreasing D/G ratio. Lateral expansion of carbon crystallite was attributed to progressive reduction of defects of graphitic carbon of coke, which can be monitored by D fraction of Raman Analysis. Combined Raman and XRD analysis suggested that rapid graphitization of coke may not occur along all dimensions until the annealing temperature exceeds 1873 K.
    Combining XRD and Raman analysis would provide a comprehensive evaluation of the evolution of coke carbon structure at different temperatures and their subsequent implications on the efficiency of various ironmaking operations.

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  • An attempt at direct ingot making of titanium by the electro-winning from molten slag with DC-ESR unit

    M. Kawakami, T. Takenaka, M. Orisaka, T. Kawabata, A. Matsuyama, S. Yokoyama

    SOHN INTERNATIONAL SYMPOSIUM ADVANCED PROCESSING OF METALS AND MATERIALS, VOL 7   vol.7, pp.373-381   373 - +   2006年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:MINERALS, METALS & MATERIALS SOC  

    In order to make titanium ingot directly from molten slag, the metal pool was tried to form and used as the cathode. The electro-slag remelting (ESR) unit was used for the purpose. The unit is composed of water-cooled copper mold and the DC power source of 2000 A and 100V. The graphite electrode was used for anode and the base plate was used for cathode. The commercial and re-melted slag of CaO-CaF2 was melted in the mold with the addition of TiO2. The following reactions are expected to occur.
    Ti4+ + 4e = Ti at cathode
    2O(2-) + 2C = 2CO + 4e at anode
    During the process, large amount of molten slag splashed out from the mold, showing the CO evolution at anode. The metal deposit was obtained but in the form of block and piled upon the baseplate. The metal pool was not obtained perfectly because of shortage of heat supply. The cathodic current efficiency was 60 % at maximum. The metal deposit contained much impurity. In order to reduce the impurity and increase the current efficiency, the effect of electrode distance was examined. The electro-slag re-melting of titanium was tried in order to examine the condition to make metal pool.

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  • Catalytic effect of some inorganic materials on the gasification reaction of graphite and coke

    M. Kawakami, T. Iwabuchi, Y. Takashima, H. Kanba, T. Takenaka, S. Yokoyama

    SOHN INTERNATIONAL SYMPOSIUM ADVANCED PROCESSING OF METALS AND MATERIALS, VOL 2   vol.2, pp.155-162   155 - +   2006年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:MINERALS, METALS & MATERIALS SOC  

    In the blast furnace, the reduction of iron oxide and gasification of coke occur simultaneously. It is well accepted that the gasification reaction controls the simultaneous reaction. Therefore, it is important to develop highly reactive carbonaccous materials. It is also known that the reaction is accelerated catalytically with the addition of some materials. In the present work, the catalytic effect of iron, nickel and CaO on the gasification of graphite and coke was examined. The catalytic effect of iron, nickel and CaO on the reaction rate of graphite was noticed The effect was larger at lower temperature. At 1373 K, the effect almost vanished. The effect was larger in the order of CaO, iron and nickel. The reaction rate of de-ashed coke increased by the addition of iron and nickel. The effect of iron was larger than that of nickel. The effect was larger at higher temperature, which was contrary to the case of graphite. The reactive surface area increased also by the addition. Therefore, the catalytic effect on reaction rate might be attributable to the increase in the reactive surface area.

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  • Effect of rare earth metals on corrosion resistance of MG metal

    Toshihide Takenaka, Takami Ono, Yuji Narazaki, Masahiro Kawakami

    SOHN INTERNATIONAL SYMPOSIUM ADVANCED PROCESSING OF METALS AND MATERIALS, VOL 7   vol.7, pp.509-516   509 - +   2006年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:MINERALS, METALS & MATERIALS SOC  

    Improvement of corrosion resistance of Mg metal by addition of rare earth metal (RE) was studied, and the effect of surface oxide layer with RE was investigated. The corrosion resistance of Mg was remarkably improved by adding a small amount of RE, and the suitable RE content was clarified. The corrosion resistance of Mg was particularly bettered by conversion coating using a solution including both RE(NO3)(3) and Mg(NO3)(2). This result indicates that the surface oxide layer consisting of both Mg and RE gives good corrosion resistance to Mg metal. In this study, direct electrodeposition of Mg metal containing RE was also tried in molten chloride with RE chloride, and it was shown that electrolysis could be performed stably. The RE content in the deposited Mg metal was depended on the concentration of RE chloride in the bath and the cathode potential, and Mg metal containing the suitable RE content for its corrosion protection was obtained easily by direct electrolysis.

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  • Electrochemical reduction of Ti ion in various molten salt systems

    T Takenaka, M Kawakami

    JOURNAL OF RARE EARTHS   23   21 - 25   2005年10月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:METALLURGICAL INDUSTRY PRESS  

    The electrochemical behavior of Ti was investigated in fluoride and chloride-fluoride melts. The electrode reaction of Ti in a fluoride-oxide mixture above 1300 K was also studied. In a eutectic mixture of LiF-NaF-KF with K2TiF6, only one pair of cathodic and anodic current peaks by the reaction of Ti was observed in a cyclic voltammogram at 773 K, while some cathodic and anodic current peaks appeared at higher temperature. Ti metal was obtained by potentiostatic electrolysis in this melt. Some cathodic and anodic current peaks by the reaction of Ti were observed in a KCl-NaCl-KF-NaF melt at 873 K in a cyclic voltammogram, and the shape resembled that in the LiF-NaF-KF melt at the similar temperature. Two pairs of cathodic and anodic current peaks appeared with K2TiF6 addition in a LiCl-KCl-LiF-KF melt at 653 K in a cyclic voltammogram, and Ti metal deposited by potentiostatic electrolysis. These results show that the electrochemical reduction of Ti ion in molten salt systems is strongly affected by the composition of the bath and the operation temperature. A chloride melt including some amount of fluoride and having a lower melting point should be preferable to perform effective Ti electrolysis. In a CaF2-MgF2-CaO melt above 1300 K, some cathodic and anodic current peaks appear with TiO2 addition in a cyclic voltammogram, and the shape of the voltammogram does not change remarkably with temperature. The Ti ion in this melt seemed to be reduced to Ti metal via multi steps. From the experimental results in the CaF2-MgF2-CaO melt, the deviation in the deposition potentials between Ti and Ca is estimated at IV in a CaF2-CaO melt.

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  • Direct Electrodeposition of Mg containing La in Molten Salt and Its Corrosion Property

    Toshihide Takenaka, Yusuke Naka, Nobuo Narukawa, Takuya Noichi, Masahiro Kawakami

    Electrochemistry   73 ( 8 )   706 - 709   2005年8月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)  

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  • Electro Winning of Titanium from Molten Salt with ESR Unit 査読

    Masahiro Kawakami, Masayuki Orisaka, Takuya Noichi, Tatsuya Hashimoto, Toshihide Takenaka

    Proc. 7th Intern. Symp. on Molten Salts Chemistry&Technology   pp.135-138   2005年

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  • Structure analysis of coke, wood charcoal and bamboo charcoal by Raman spectroscopy and their reaction rate with CO2

    M Kawakami, T Karato, T Takenaka

    ISIJ INTERNATIONAL   45 ( 7 )   1027 - 1034   2005年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:IRON STEEL INST JAPAN KEIDANREN KAIKAN  

    In order to discuss the reactivity of carbonaceous materials with CO2, the Raman spectroscopy analysis was carried out. Nine kinds of materials were examined. The Raman spectra of ordered materials could be assigned to the graphite structure and its defect, but those of disordered materials could not. New parameters were derived to evaluate the structure of the latter. Using the parameters, the structure change was followed during high temperature heat treatment. The disordered material consists of random structure, graphite structure and its defects. The random structure changes to the graphite structure with many defects and the defects decrease with the heat treatment temperature. The reaction rate constant is evaluated. It increases when the structure changes from the random structure to the graphite structure with many defects. After the change, it decreases with decreasing the defects in graphite structure. Thus, the most reactive material should consist of the graphite structure with many defects.

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  • Separation of Elements in Stainless Steel by Chemical and Electrochemical Methods 査読

    Toshihide Takenaka, Masahiro Kawakami

    Metal. Review of MMIJ   vol.18(1), pp.39-47   2005年

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  • Mechanism of simultaneous decarburization and nitrogen removal by blasting iron ore powder on to molten steel surface 査読

    Masahiro Kawakami, Masuo Inouye, Jeong Sik Kim, Toshihide Takenaka, Seiji Yokoyama

    Tetsu-To-Hagane/Journal of the Iron and Steel Institute of Japan   90 ( 6 )   414 - 421   2004年

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    記述言語:日本語   掲載種別:研究論文(学術雑誌)   出版者・発行元:Iron and Steel Institute of Japan  

    In order to develop the effective way of nitrogen removal from molten steel in the electric arc furnace steelmaking, an attempt was made to accelerate the reaction by the simultaneous decarburization. The iron ore powder was blasted on to the molten steel surface with Ar carrier ggas under atmospheric pressure. The melt was 20kg. The temperature was 1850 to 1950K. The gas flow rate was 3.33 and 4.17×10-4m3/s (STP). The ore blasting rate was 0.167, 0,417 and 0.500 g/s. The results are summarized as follows
    (1) By the blasting of iron ore, the decaburization occurs resulting in the acceleration of nitrogen removal several times than the mere Ar blasting. (2) Under the hard blasting condition, the nitrogen content decreased from 70 to 28 ppm for 1,000 s, while the carbon content decreased from 0.55 to 0.12 wt%. (3) When the carbon content is larger than 0.09 wt%, the decarburization was controlled by the oxygen transfer and CO bubbles are formed in the melt. When it is less than 0.09 wt%, however, the decarburization was controlled by the carbon transfer and the reaction occurs only on the melt surface. (4) It is concluded that the effective nitrogen removal is possible even under atmospheric pressure, in the ranger where the decarburization reaction is controlled by the oxygen transfer. (5) The effective interfacial area is 7 times at most as much as the cross sectional area of furnace.

    DOI: 10.2355/tetsutohagane1955.90.6_414

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  • Possibility of several steelmaking reactions by the injection of H 2 into molten steel 査読

    Masahiro Kawakami, Takahiko Maeda, Toshihide Takenaka, Seiji Yokoyama

    Tetsu-To-Hagane/Journal of the Iron and Steel Institute of Japan   90 ( 6 )   422 - 428   2004年

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    記述言語:日本語   掲載種別:研究論文(学術雑誌)   出版者・発行元:Iron and Steel Institute of Japan  

    An attempt was made to utilize H2 for the secondary refining in steelmaking process, because H2 would react with [O] and [S] without any inclusions and accelerate the nitrogen removal from the molten steel. The 20kg of plain carbon steel was melted in the induction furnace. The gases of Ar, N2 and H2 were injected from the bottom. The temperature was ca. 1880K. The gas flow arte was 2.50 and 3.33 × 10-4m 3/s (stp). The results are summarized as follows. (1) The rate of nitrogen remove by H2 injection was 1.5 to 2.6 times larger than by Ar injection. The mechanism was (i) reduction of poisoning effect of [O], (ii) acceleration of mass transfer in the gas phase and (iii) finer bubble dispersion due to Marangoni effect. (2) The deoxidation proceeded down to 6.0 ppm by H2 injection. But this result was the sum of deoxidation by [C] and H2. Taking into account of oxygen penetration from the outside of furnace, deoxidation by H2 was evaluated. The H2 bubbles leave the molten steel far from water vapor saturation. One reason is that the deoxidation process should be controlled not only by mass transfer in the molten steel but also that in gas phase. The other reason is the shallow molten steel bath. (3) Neither desulfurization nor methane formation occurred by H 2 injection. (4) The [H] content decreased down to less than 1 ppm by Ar injection for 420 s.

    DOI: 10.2355/tetsutohagane1955.90.6_422

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  • Micro pore structure and reaction rate of coke, wood charcoal and graphite with CO2

    M Kawakami, H Taga, T Takenaka, S Yokoyama

    ISIJ INTERNATIONAL   44 ( 12 )   2018 - 2022   2004年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:IRON STEEL INST JAPAN KEIDANREN KAIKAN  

    The reaction rate of coke, wood charcoal and graphite with pure CO, were obtained at 1 173 and 1 373 K. The change in the reaction rate, specific surface area and micro pore size distribution with reaction degree were examined. The results are summarized as follows. (1) The specific surface area changes remarkably with reaction degree, while the reaction rate does not change so much. (2) The change in the specific surface area accords well to the change in the volume of smaller pores than 10(-8)m in diameter. (3) The reaction occurs exclusively on the surface of pores between 10(-8) to 10(-6) m in diameter. (4) The effective surface area for the reaction is from 0.064 to 0.25 of the total surface area.

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  • Dependence of titanium deposition upon its ionic state in molten salt

    T Takenaka, M Kawakami, N Suda

    DESIGNING, PROCESSING AND PROPERTIES OF ADVANCED ENGINEERING MATERIALS, PTS 1 AND 2   449-4   453 - 456   2004年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:TRANS TECH PUBLICATIONS LTD  

    The ionic valence of Ti changed with electrorefining process of Ti in a bath equi-molar mixture of NaCl-KCl containing TiCln (n = 2 or 3); The average valence was about 2.3 initially, and became about 2.1 after electrolysis. The cathodic current efficiency was getting better with electrolysis. It should be necessary to maintain the average ionic valence lower for efficient electrolysis in the molten salt. The dominant Ti ion and its electrode reaction changed with the addition of NaF-KF in the molten salt; The average valence shifted from about 2 to about 3, and the total amount of Ti in the bath decreased. The result indicates the disproportionation reaction: 3Ti(2+) = Ti + 2Ti(3+) is induced by the fluoride addition. The quantity of electricity for Ti deposition changed consequently, and the purity of the Ti deposit was also affected.

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  • Direct Electrodeposition of Mg Including La in Molten Salt 査読

    Toshihide Takenaka, Yusuke Naka, Nobuo Narukawa, Masahiro Kawakami

    Proc. 14th Intern. Symp. on Molten Salts   pp.679-785   2004年

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  • Direct Electrowinning of Titanium: Combination of Electrolysis and Melting of Titanium Metal by DC ESR Apparatus 査読

    Toshihide Takenaka, Masahiro Kawakami

    Ti-2003 (Proc. 11th World Conference on Titanium)   vol.I, pp.221-228   2004年

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  • Reaction Kinetics of Coke and Some Carbonaceous Materials with CO 2 and Coke Strength after Reaction

    Masahiro Kawakami, Yukitaka Mizutani, Takayuki Ohyabu, Kengo Murayama, Tosihide Takenaka, Seiji Yokoyama

    Steel Research International   75 ( 2 )   93 - 98   2004年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:Verlag Stahleisen GmbH  

    The reaction rate per unit mass of wood char was an order of magnitude larger than that of coke and graphite and that of glassy carbon was an order of magnitude smaller than the latter. However, the reaction rate per unit surface area of wood char was smaller than that of graphite. The reaction of coke proceeded homogeneously at temperatures lower than 1373 K, while the reaction was restricted to the surface layer at higher temperatures. The tensile strength of coke after reaction decreased with the reaction degree at 1273 K, but was not changed or even increased at 1573 K. This is due to the fact that at 1573 K the core of the sample was not attacked by CO2 but strengthened by further crystallization.

    DOI: 10.1002/srin.200405933

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  • Electrorefining of magnesium in molten salt and its application for recycling

    T Takenaka, S Isazawa, M Mishina, Y Kamo, M Kawakami

    MATERIALS TRANSACTIONS   44 ( 4 )   546 - 551   2003年4月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:JAPAN INST METALS  

    Electrorefining of Mg has been investigated in a molten salt system, and the electrolysis conditions for the effective purification have been discussed. A purified mixture of MgCl2-NaCl-CaCl2 was used as an electrolytic bath. Magnesium metal was dissolved anodically by potentiostatic electrolysis, and purified Mg was electrodeposited at the cathode. A certain degree of cathodic overpotential was required for the effective electrodeposition of Mg metal, while large anodic overpotential directly caused the deterioration in the purity of Mg electrodeposit; it was necessary for the anodic overpotential to be less than 1.0V for good purification. In addition to the electrode potentials, some factors affected the electrorefining of Mg metal. Under the suitable electrolysis condition, the Fe content in the Mg electrodeposit was less than 10 ppm. A couple of subjects on recycling Mg metal and its alloys have been also studied: purification of Mg alloy by an electrorefining technique and distinction of Mg alloys. It was shown that pure Mg metal was electrodeposited at the cathode by the electrorefining of Mg alloy. X-ray fluorescence analysis was applied to distinction of Mg alloys, and the measuring conditions were discussed. It was concluded that the electrorefining process and X-ray fluorescence analysis were usable for the recycling of Mg metal and alloys.

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  • コークスおよび各種炭材のCO2によるガス化反応速度 査読

    川上正博, 大藪貴之, 水谷行隆, 竹中俊英, 横山誠二

    鉄と鋼   89巻5号,85-90頁   2003年

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  • Reaction rate of coke and other carbonaceous materials with CO2 査読

    Masahiro Kawakami, Takayuki Ohyabu, Yukitaka Mizutani, Toshihide Takenaka, Seiji Yokoyama

    Tetsu-To-Hagane/Journal of the Iron and Steel Institute of Japan   89 ( 5 )   581 - 586   2003年

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    記述言語:日本語   掲載種別:研究論文(学術雑誌)   出版者・発行元:Iron and Steel Institute of Japan  

    The reaction rates of Bintyo char, Bamboo char, activated carbon, coke, graphite and glassy carbon with pure CO2 have been obtained by thermo gravimetric method. After the reaction, N2 was introduced to the reaction tube to obtain the amount of adsorbed CO on the active reaction sites. The specific surface area after the reaction was measured by BET method. The results are summarized as follows: The reaction rate per unit mass were in the order of Bintyo char≒Bamboo char≒activated carbon≻graphite≒coke≻glassy carbon. The difference between the maximum and minimum were two orders of magnitude. The activation energy was 180 to 220 kJ/mol. The reaction rate per unit area of graphite, however, was an order of magnitude higher than those of Bintyo char and Bamboo char. The estimated amount of adsorbed CO was positively correlated to the reaction rate. The reaction rate constant which is independent from surface area was obtained using the reaction rate and the amount of CO adsorption, respectively per unit area. They are ranged in the order of 10-4 to 10-3 1/s. The differences among Bintyo char, Bamboo char and graphite became smaller. The enthalpy of CO adsorption was estimated as about 230 kJ/mol for Bintyo char and Bamboo char, and about 280 kJ/mol for graphite.

    DOI: 10.2355/tetsutohagane1955.89.5_581

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  • Reaction kinetics of some carbonaceous materials with oxidizing gas

    M Kawakami, Y Mizutani, T Iwabuchi, T Takenaka, S Yokoyama

    HIGH TEMPERATURE MATERIALS AND PROCESSES   22 ( 3-4 )   171 - 178   2003年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:FREUND PUBLISHING HOUSE LTD  

    In order to get a highly reactive carbonaceous material at low temperature, the reaction kinetics of various carbonaceous materials with different structure was investigated. The reaction rate was the largest for Bintyo char and bamboo char on unit mass base, but it was the largest for graphite on unit area base. The rate had a positive relation with the amount of CO adsorption, showing that the rate determining step would be the desorption of CO from the active site on the surface. The rate independent of surface area was derived from the data of the rate and amount of CO adsorption per unit area.

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  • Electrorefining of Mg in molten salt

    T Takenaka, S Isazawa, Y Kamo, M Mishina, M Kawakami

    MAGNESIUM ALLOYS 2003, PTS 1 AND 2   419-4   653 - 657   2003年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:TRANS TECH PUBLICATIONS LTD  

    Electrorefining of Mg has been investigated in a molten salt system, and the electrolysis conditions for the effective purification have been discussed. A purified mixture of MgCl2-NaCl-CaCl2 at 943K was used as an electrolytic bath. Magnesium metal was dissolved anodically by potentiostatic electrolysis, and purified Mg was electrodeposited at the cathode. The potential during electrolysis was essential for the electrolysis; large anodic overpotential directly caused the deterioration in purity of Mg electrodeposit. It was necessary for the anodic overpotential to be less than 1.0V for good purification, though a certain degree of cathodic overpotential was required for the effective electrodeposition of Mg. In addition to the electrode potentials, some factors affected the electrorefining of Mg metal. Under the suitable electrolysis condition, the Fe content of the Mg electrodeposit was less than 10ppm. The so-called "three-layer" electrolysis has been also tried in this study by using the similar experimental procedure. Magnesium metal in Mg-Cu alloy at the bottom of an electrolytic bath was dissolved anodically, and Mg metal electrodeposited at the cathode simultaneously. It is concluded that an electrorefining technique is effective for the purification of Mg metal.

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  • Preparation of Mg alloys by using molten salt

    T Takenaka, Y Naka, T Noichi, M Kawakami

    MAGNESIUM ALLOYS 2003, PTS 1 AND 2   419-4   677 - 681   2003年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:TRANS TECH PUBLICATIONS LTD  

    Chemical distribution of metallic elements between molten salt and liquid Mg metal has been investigated as a fundamental study on the preparation of Mg alloys by using molten salt. A purified eutectic mixture of MgCl2-NaCl-KCl was melted with Mg metal, and CaCl2, MnCl2 or LaCl3 was added to the molten salt. The contents of Na, K and Ca in Mg metal did not change remarkably even after contact with the molten salt consisting of these elements. Manganese moved from the molten salt with MnCl2 to Mg metal, and La also transferred from the molten salt with LaCl3 chemically. However, the migration of these elements were slow, and some factors should affect their chemical distributions.

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  • Separation of elements in stainless steel by electrorefining process

    T Takenaka, M Kawakami, M Kawaguchi

    METALLURGICAL AND MATERIALS PROCESSING: PRINCIPLES AND TECHNOLOGIES   vol.3, pp.409-415   409 - 415   2003年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:MINERALS, METALS & MATERIALS SOC  

    The management of radiciactivated stainless steel from a terminated nuclear reactor will become an important subject in the near future. The separation of the elements in stainless steel should be effective to reduce the management labor. In this study, the separation of the elements in stainless steel by an electrorefining technique was investigated in an aqueous solution. The electrochemical reactions of the elements in stainless steel were studied by voltammetry and potentio-static electrolysis was carried out. A stainless steel anode was dissolved electrochemically with good anodic current efficiency in a chloride solution. The residue, where Ni was concentrated, was found on the anode after electrolysis. The electrodeposit in a stainless steel cathode consisted mainly of Fe and Cr and the Ni content in it was less than 0.5wt% under suitable condition. It is concluded that an electrorefining technique is effective for the separation of the elements in stainless steel.

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  • Reaction kinetics of some carbonaceous materials with carbon dioxide

    M Kawakami, T Ohyabu, T Takenaka, S Yokoyama

    METALLURGICAL AND MATERIALS PROCESSING: PRINCIPLES AND TECHNOLOGIES, VOL 1   vol. I, pp.75-83   75 - 83   2003年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:MINERALS, METALS & MATERIALS SOC  

    In relation to the designing of a new-type blast furnace, the reaction of carbonaceous materials with CO2 is expected to occur at as low temperature as possible, In order to get a highly reactive carbonaceous material at low temperature, the reaction kinetics was investigated by measuring such quantities as the reaction rate from weight loss, the amount of CO adsorption and specific surface area by BET method. The reaction rates were large in the order of the c bar, metallurgical coke, graphite and glassy carbon. If the rate was converted to the rate per unit area, however, those of the Bintyo char was smaller than that of graphite. Thus, it is suggested that the rate of the Bintyo char is influenced by the pore diffusion Of CO2. The rate had a positive relation with the amount of CO adsorption, showing that the rate determining step would be the desorption of CO from the active side on the surface. The rate independent of surface area was derived, combining all the obtained data.

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  • Electrode reactions in dc electroslag remelting of steel rod

    M Kawakami, T Takenaka, M Ishikawa

    IRONMAKING & STEELMAKING   29 ( 4 )   287 - 292   2002年8月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:MANEY PUBLISHING  

    The non-metallic inclusion content increased significantly when a steel rod of Fe-Ni was remelted by dc electroslag remelting. The silicon content increased slightly. The manganese and sulphur contents did not change. The total aluminium content in the ingot was max. 0.7%, while that in the electrode was only 10 ppm. The aluminium cations Al3+ in the slag are reduced to metallic aluminium at the slag/electrode interface, while O-2(-) anions are oxidised to dissolved (O) under bar in the metal pool. This Al and (O) under bar subsequently recombine to form alumina inclusions in the metal pool. The inclusion content was dependent on the alumina content in the slag. When a rod of plain carbon steel was remelted, however, the increase in nonmetallic inclusion content was as little as one-tenth of that for the remelted Fe-Ni rod. The non-metallic inclusion content was independent of the polarity of the electrode.

    DOI: 10.1179/030192302225005132

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  • Electrorefining of magnesium in chloride melts

    T Takenaka, S Isazawa, Y Naka, M Kawakami

    MOLTEN SALTS XIII   2002 ( 19 )   779 - 788   2002年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:ELECTROCHEMICAL SOCIETY INC  

    Electrorefining of Mg in molten chloride has been investigated. A mixture of MgCl2, CaCl2 and NaCl was used as molten salt bath. The electrochemical behaviors of Fe, Cr and Ni were examined by voltammetry, because they are typical impurities in Mg and seriously debase Mg metal. The results being referred, the electorefining of Mg was carried out. Magnesium moved electrochemically from anode to cathode with a good cur-rent efficiency. Iron was enriched in the residual Mg metal at anode, whereas the Fe content in the Mg electrodeposit at cathode was less than that in the Mg metal supplied originally. The dependence on some electrolytic conditions being discussed, it was found that the anode potential should be essential for elimination of Fe from Mg. It was concluded that the electrorefining process was promising for purification of Mg metal.

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  • Recycling of Electric Arc Furnace Dust and Smelting Reduction of Chromite Ore with The aid of Powder Injection Technique to Molten Iron

    Masahiro Kawakami, Seiji Yokoyama, Toshihide Takenaka

    Proc. 4th Japan Brazil Symp. on Dust Processing Energy Environment in Metallurgical Industries   pp.155-168   2002年

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  • Dissolution and deposition of impurities in Mg electrolysis

    T Takenaka, T Fujita, S Isazawa, M Kawakami

    MATERIALS TRANSACTIONS   42 ( 7 )   1249 - 1253   2001年7月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:JAPAN INST METALS  

    Electrochemical behaviors of Fe, Cr and Ni have been investigated in molten salt systems as a basic study on the electrorefining of Mg metal; The electrochemical behaviors of FeCl2, NiCl2 and CrCl3 were examined by voltammetry, and the electrochemical dissolutions of these metals were also studied. A MgCl2-CaCl2-NaCl or MgCl2-NaCl-KCl melt was used as electrolytic bath. The electrode reactions of these elements were discussed on these results, and it was concluded that these elements could be eliminated from Mg metal easily by electrorefining process in molten salts. Magnesium metal was obtained electrochemically not only above the melting point of Mg metal but also below the melting point. However, Mg electrodeposit with good morphology could not be obtained under any electrolytic condition below the melting point of Mg metal.

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  • Dissolution and deposition of impurities in Mg electrolysis

    T Takenaka, T Fujita, S Isazawa, M Kawakami

    MATERIALS TRANSACTIONS   42 ( 7 )   1249 - 1253   2001年7月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:JAPAN INST METALS  

    Electrochemical behaviors of Fe, Cr and Ni have been investigated in molten salt systems as a basic study on the electrorefining of Mg metal; The electrochemical behaviors of FeCl2, NiCl2 and CrCl3 were examined by voltammetry, and the electrochemical dissolutions of these metals were also studied. A MgCl2-CaCl2-NaCl or MgCl2-NaCl-KCl melt was used as electrolytic bath. The electrode reactions of these elements were discussed on these results, and it was concluded that these elements could be eliminated from Mg metal easily by electrorefining process in molten salts. Magnesium metal was obtained electrochemically not only above the melting point of Mg metal but also below the melting point. However, Mg electrodeposit with good morphology could not be obtained under any electrolytic condition below the melting point of Mg metal.

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  • コークスのCO2との反応速度と反応後の強度変化

    川上正博, 村山賢悟, 柴田将寛, 竹中俊英, 横山誠二

    溶融塩および高温化学   44巻1号,38-51頁   2001年

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  • Electroplating of Al-Ti and Ti in room temperature melt

    T Takenaka, M Kawakami

    INTERNATIONAL JOURNAL OF MATERIALS & PRODUCT TECHNOLOGY   SPM I(2), pp.500-505   500 - 505   2001年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:INDERSCIENCE ENTERPRISES LTD  

    Electroplating of Al-Ti alloy in AlCl3-BPC (n-butylpyridinium-chloride) melts containing TICln (n=2,3,4) has been studied at 300similar to450K. The cathode surface was covered with a smooth and dense metallic layer which consisted of mainly Al and included Ti. The surface became uneven with the increase in Ti content in the deposit. Intermetallic compounds of Al and Ti were not detected even in the deposit containing Ti more than 10 at%. Electrolysis in TiCln (n=2,3,4)-BPC melts has been tested above the melting point of BPC (similar to405K). Metallic electrodeposit was not obtained under any condition in these melts.

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  • Strength and Morphology Change of Coke after Reaction with CO2

    Masahiro Kawakami, Kenji Murayama, Toshihide Takenaka, Seiji Yokoyama

    Proc. 3rd lronmaking Semlnor   pp.33-42   2001年

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  • Purification of magnesium using molten salt

    T Takenaka, T Fujita, R Uchida, M Kawakami

    PROCEEDINGS OF THE 6TH INTERNATIONAL SYMPOSIUM ON MOLTEN SALT CHEMISTRY AND TECHNOLOGY   pp.318-321   318 - 321   2001年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:SHANGHAI UNIV  

    Some impurity elements, such as Fe, Cr and Ni are said to debase Mg metal in corrosion resistivity so that their level must keep very low for some purposes. Because primary product of Mg metal does not answer this criterion, the purification procedure of Mg metal are desired. The electrorefining process in molten salt should be promising for this purpose. In this study, electrochemical behaviors of Fe, Cr and Ni have been investigated in molten salt systems as a basic study on electrorefining of Mg metal. The mixture Of MgCl2, CaCl2 and NaCl was mainly used as molten salt bath. The electrochemical behaviors of FeCl2, CrCl3 and NiCl2 were examined by voltammetry, and the electrochemical dissolutions of these metals were examined. Potentio-static electrolysis was carried out at various electrolytic conditions, and the electrodeposit on the cathode and residue of the anode were analyzed. The results indicated that these elements could be eliminated from magnesium metal easily by electrorefining process in molten salts. Chemical distribution of elements between Mg metal and molten salts has been also examined to clarify the interaction between Mg metal and molten salts. The behaviors of main ingredients of molten salts were investigated, and those of some alloying elements were discussed.

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  • Simultaneous Decarburization and Nitrogen Removal of Molten Steel by Blasting of Ito Ore Powder on the Free Surface

    Masahiro Kawakami, Seiji Yokoyama, Toshihide Takenaka, Masuo Inoue, J S. Kim

    Proc. ICS (2nd Intern. Cong. Science&Tech. steelmaking)   vol. 2, pp.555-563   2001年

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  • コークスのCO2との反応速度と反応後の強度の評価 査読

    川上正博, 村山賢悟, 柴田将寛, 竹中俊英, 戸田裕之

    鉄と鋼   87巻5号、252-258頁   2001年

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  • Electrochemical behavior of impurity elements in magnesium electrolysis

    T Takenaka, T Fujita, M Kawakami

    MAGNESIUM ALLOYS 2000   350-3   291 - 296   2000年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:TRANS TECH PUBLICATIONS LTD  

    Electrochemical behavior of some metallic elements in molten salt systems has been investigated as a fundamental study for purification of Mg metal. A mixture of MgCl2, CaCl, and NaCl was mainly used as an electrolytic bath, and a eutectic mixture of LiCl and KCl including MgCl2 was also used. The electrochemical behavior of Li, Cr, Fe and Ni was examined by voltammetry, and their cathodic reactions were discussed. The results indicated that the electrochemical separation of the elements from Mg metal was possible in the molten salt systems. Potentio-static electrolysis was carried out below the melting point of Mg metal, and Mg metal was obtained. However, the deposit consisted of small Mg metal particle, and the surface of the particle was oxidized during rinsing with water.

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  • Electrochemical behavior of impurity elements in magnesium electrolysis

    T Takenaka, T Fujita, M Kawakami

    MAGNESIUM ALLOYS 2000   350-3   291 - 296   2000年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:TRANS TECH PUBLICATIONS LTD  

    Electrochemical behavior of some metallic elements in molten salt systems has been investigated as a fundamental study for purification of Mg metal. A mixture of MgCl2, CaCl, and NaCl was mainly used as an electrolytic bath, and a eutectic mixture of LiCl and KCl including MgCl2 was also used. The electrochemical behavior of Li, Cr, Fe and Ni was examined by voltammetry, and their cathodic reactions were discussed. The results indicated that the electrochemical separation of the elements from Mg metal was possible in the molten salt systems. Potentio-static electrolysis was carried out below the melting point of Mg metal, and Mg metal was obtained. However, the deposit consisted of small Mg metal particle, and the surface of the particle was oxidized during rinsing with water.

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  • Electrowinning of titanium in fluoride melt by using hydrogen gas oxidation as anodic reaction

    T Takenaka, N Murakami, T Matsui, M Kawakami

    SECOND INTERNATIONAL CONFERENCE ON PROCESSING MATERIALS FOR PROPERTIES   pp.803-806   803 - 806   2000年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:MINERALS, METALS & MATERIALS SOC  

    Electrowinning of Ti have been investigated in a LiF-NaF-KF melt including K2TiF6 at 773-923K by applying electrochemical oxidation of H-2 gas as an anodic reaction. The cathodic behavior of titanium and the anodic behavior of H-2 gas were studied by voltammetry in detail to clarify the electrolytic condition for the process. The electrowinning of Ti was carried out by potentiostatic electrolysis. Steady electrolysis was achieved under the suitable electrolytic condition without breaking out the anode effect. Titanium metal was electrodeposited on a Ti cathode though the deposits were usually powdery. It is concluded that this process is potential if the morphology of the deposit can be improved.

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  • Reaction rate of coke with CO2 and degradation of coke after reaction

    M Kawakami, K Murayama, T Takenaka, S Yokoyama

    SECOND INTERNATIONAL CONFERENCE ON PROCESSING MATERIALS FOR PROPERTIES   pp.547-552   547 - 552   2000年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:MINERALS, METALS & MATERIALS SOC  

    Coke plays an important role of spacer in blast furnace. However, they degenerate during Boudouard reaction. Blast furnace cokes are reacted with pure CO2 at 1072 to 1673 K. Reaction rate was obtained by the weight change of spherical specimen. The specimen after reaction was examined by microscopic observation. The reaction rate increased with temperature and was expressed by two Arrhenius type lines. The activation energy was 126 KJ/mol at higher temperature than 1373 K and 202 KJ/mol at lower temperature range. At the higher temperature range, the reaction proceeded from the surface leaving unreacted core, whereas homogeneously whole inside at lower temperature. The porosity increased from the center to surface at higher temperature, whereas it was almost constant at lower temperature.

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  • Electrode Reactions in DC-ESR Process of Steel Rod

    Masahiro Kawakami, Toshihide Takenaka, Masahiro Ishikawa

    Proc. 6th Intern. Conf. on Molten Slags, Fluxes and Salts ‘2000   \slags\pdf\380.pdf   2000年

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  • チタン溶融塩電解採取法への新しい試み

    竹中俊英, 川上正博

    溶融塩および高温化学   43巻2号,149-159頁   2000年

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  • Electrode reactions of borides of refractory metals in fluoroborate melt

    T Takenaka, K Nagao, M Kawakami

    MOLTEN SALTS XII, PROCEEDINGS   99 ( 41 )   636 - 644   2000年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:ELECTROCHEMICAL SOCIETY INC  

    The electrodeposition of titanium boride and zirconium boride in a NaF-NaBF4 eutectic melt have been studied. The voltammetric measurements showed that Ti ions were reduced electrochemically to di-valent by two steps. A flat and adhesive TiB2 layer up to 50 mu m was obtained by potentio-static electrolysis under a proper condition, though no cathodic current peak for TiB2 deposition was detected in the voltammograms. A cathodic current peak corresponding to reduction of Zr ion was observed in a NaF-NaBF4-K2ZrF6 melt, but ZrB2 was not obtained under any electrolytic condition. The electrode behavior of B and Zr ions in a LiF-KF-NaF melt was different from those in a NaF-NaBF4 melt, and ZrB2 was electrodeposited in a LiF-KF-NaF-NaBF4-K2ZrF6 melt. These results indicate that the deposition of TiB2 in a NaF-NaBF4 system was not a simple electrode reaction but a sequence of electrochemical and chemical reactions.

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  • Direct electrowinning of liquid titanium metal by using Direct Current Electro Slag Remelting Apparatus

    T Takenaka, M Ishikawa, M Kawakami

    MOLTEN SALTS XII, PROCEEDINGS   99 ( 41 )   578 - 584   2000年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:ELECTROCHEMICAL SOCIETY INC  

    Direct electrowinning of liquid titanium metal has been investigated by using a DC-ESR (Direct Current Electro-Slag Remelting) apparatus. A graphite rod was used as anode and a metal base-plate was used as cathode. A metal pool was formed on the base-plate with the small distance between the cathode and the anode, though the current efficiency got worse when the distance was too small. Pure titanium metal pieces were obtained in the solidified slag after the run with the bigger distance. It is concluded that Ti is able to be electrowon by the present process and that the formation of a larger metal pool on the base-plate with the bigger distance between the electrode was essential to efficient electrolysis.

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  • Electrode reactions of borides of refractory metals in fluoroborate melt

    T Takenaka, K Nagao, M Kawakami

    MOLTEN SALTS XII, PROCEEDINGS   99 ( 41 )   636 - 644   2000年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:ELECTROCHEMICAL SOCIETY INC  

    The electrodeposition of titanium boride and zirconium boride in a NaF-NaBF4 eutectic melt have been studied. The voltammetric measurements showed that Ti ions were reduced electrochemically to di-valent by two steps. A flat and adhesive TiB2 layer up to 50 mu m was obtained by potentio-static electrolysis under a proper condition, though no cathodic current peak for TiB2 deposition was detected in the voltammograms. A cathodic current peak corresponding to reduction of Zr ion was observed in a NaF-NaBF4-K2ZrF6 melt, but ZrB2 was not obtained under any electrolytic condition. The electrode behavior of B and Zr ions in a LiF-KF-NaF melt was different from those in a NaF-NaBF4 melt, and ZrB2 was electrodeposited in a LiF-KF-NaF-NaBF4-K2ZrF6 melt. These results indicate that the deposition of TiB2 in a NaF-NaBF4 system was not a simple electrode reaction but a sequence of electrochemical and chemical reactions.

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  • The new concept for electrowinning process of liquid titanium metal in molten salt

    T Takenaka, T Suzuki, M Ishikawa, E Fukasawa, M Kawakami

    ELECTROCHEMISTRY   67 ( 6 )   661 - 668   1999年6月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:ELECTROCHEMICAL SOC JAPAN  

    Direct electrowinning of liquid titanium metal has been investigated by using a DC-ESR (Direct Current Electro Slag Remelting) apparatus. A small scale DC-ESR unit was operated in a DC reverse polarity mode, where a graphite rod tvas used as anode and a steel or a copper base-plate was used as cathode. The used salt was CaO-CaF2-TiO2 mixture. The distance between the cathode and the anode was essential to the electrolysis. A metal pool was formed on the base-plate and the current efficiency for the reduction was up to 18 % with the proper distance between the electrodes. Some amount of titanium was electrodeposited on the base-plate though its state changed with the electrolytic condition. Pure titanium metal pieces were obtained in the solidified salt after the run with the bigger distance. It is concluded that the electrowinning of liquid titanium metal by the present process is possible if sufficient heat to form a metal pool can be supplied at the bigger distance between the electrodes.

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  • Characterization of relieved non-metallic inclusions in stainless steel by image processing of micrographs

    M Kawakami, T Nishimura, T Takenaka, S Yokoyama

    ISIJ INTERNATIONAL   39 ( 2 )   164 - 170   1999年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:IRON STEEL INST JAPAN KEIDANREN KAIKAN  

    In the previous work, a new method to identify the shape of an inclusion was developed with the aid of image processing equipment. An attempt has been made to characterize inclusions in stainless steel using the method. Classifying areas for circles, triangles, squares, bars and intricates has been determined more accurately on two dimensional chart of y=L-2/(4A pi) and X=pi D-2/(4A). The inclusions were relieved on the surface of specimen by electrolytic etching with the SPEED technique. By these improvements, the inclusions with triangular, square, bar and intricate shape, as well as circular inclusions, were clearly classified. However, it seemed difficult to identify the chemical species of inclusion from its shape in the case of specimen from molten steel and CC slab. In the case of rolled sheet, the inclusions with different shape could be identified respectively. Therefore, the image processing of inclusions coupled with relieving of them by electrolytic etching might be one of the hopeful ways to characterize the inclusions in rolled sheet of stainless steel.

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  • Electrode Behavior of Hydrogen in Alkali Halide Melts 査読

    Toshihide Takenaka, Yukiyohi Mitani, Masahiro Kawakami

    Molten Salt Forum   vol.5-6, pp.275-278   1998年

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  • Nb3Cl8を添加したLiCl−KCl共晶溶融塩浴を用いたニオブの電解精製 査読

    周康根, 竹中俊英, 佐藤修彰, 徳田昌則

    電気化学および工業物理化学   65巻,134-137頁   1997年

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  • The Possibility of ElectroWinning of Liquid Titanium Using ESR Apparatus

    Masahiro Kawakami, Masaki Ooishi, Toshihide Takenaka, Takayuki Suzuki

    Proc. 5th Intern. Conf. on Molten Slags, Fluxes and Salts ‘97   pp.477-482   1997年

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  • LiCl−KCl共晶塩-塩化ニオブ(NbCl5及びNb3Cl8)系溶融塩の導電率測定 査読

    周康根, 竹中俊英, 佐藤修彰, 徳田昌則

    電気化学および工業物理化学   65巻,242-244頁   1997年

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  • Electroplating of TiB2 in NaF-NaBF4 eutectic melt with titanium fluoride

    T Yamamoto, T Takenaka, M Kawakami

    MATERIALS TRANSACTIONS JIM   37 ( 3 )   363 - 366   1996年3月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:JAPAN INST METALS  

    TiB2-coated metal should be a very promising material for many purposes. One of the hardest problems on TiB2 coating is to prevent necking or stripping by thermal expansion gap between TiB2 deposit and substrate. In this study, we have investigated the electroplating of TiB2 in NaF-NaBF4 eutectic melt(m.p.657K) with Na2TiF6 or TiF3. The constant-potential electrolysis was carried out at various potentials. The electrodeposit was obtained at more negative potential than that of reduction of Ti(III) to Ti(II). The result of EPMA and XRD showed that the main ingredient of electrodeposit was TiB2. The morphology of electrodeposit changed remarkably at the potential where the cathodic current began to increase sharply in a voltammogram. The flat and adhesive deposit was obtained at more positive potential, while the electrodeposit became powdery at more negative potential. The morphology also changed with time, that is, the protuberant deposit grew with the current increase after a certain time even at the potential where the flat deposit was expected. The monitoring of current was important for depositing the thick and flat layer in this process, and the layer up to 50 mu m was obtained under suitable conditions, The dependence of the morphology on Ti ion concentration or substrate was not critical in this process.

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  • Tiフッ化物を添加した NaF−NaBF4 共晶溶融塩中でのTiB2電析反応 査読

    山本貴史, 竹中俊英, 川上正博

    電気化学および工業物理化学   64巻,132-137頁   1996年

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  • 高力アルミニウム合金の剥離腐食の定量評価法 査読

    山本成規, 竹中俊英, 川上正博

    日本金属学会誌   60巻12号,1187-1191頁   1996年

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  • Quantitative estimation method of exfoliation corrosion of high strength aluminum alloys 査読

    Shigenori Yamamoto, Masahiro Kawakami, Toshihide Takenaka

    Nippon Kinzoku Gakkaishi/Journal of the Japan Institute of Metals   60 ( 12 )   1187 - 1191   1996年

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    記述言語:日本語   掲載種別:研究論文(学術雑誌)   出版者・発行元:Japan Institute of Metals (JIM)  

    Exfoliation corrosion proceeds laterally along planes parallel to the surface of high strength aluminum alloys. The ASTM G34 (EXCO) test is widely used to predict exfoliation corrosion susceptibility. The susceptibility is determined by visual examination in which the surface profile is compared with the reference standard photograph. This method is ambiguous, so that it is difficult to distinguish general corrosion (overall corrosion, pitting) from exfoliation. In this study, a quantitative estimation method of exfoliation corrosion susceptibility based on ASTM G34 was developed, and the effect of composition and heat treatment of the alloys on exfoliation corrosion susceptibility were examined by this method. The specimens used were of 7XXX, Al-Li series alloys treated in T6, T7 and T4 modes. The normal procedure of ASTM G34 was carried out. Moreover, as quantitative measurements, the mass losses and quantity of exfoliation were evaluated by the following procedure. The specimens were soaked in nitric acid for 2 min and rinsed in water after being rated. After drying for about 30 min, the mass losses were measured. One week later, piles on the specimens were removed from the surface by a tooth brush. The piles and residues in solution were treated with hydrochloric acid, so that the weight of the metallic component was estimated by the amount of evolved hydrogen gases. The quantity of exfoliation was defined by the weight. The results obtained in this study were as follows
    (1) The quantity of exfoliation was slightly correlated with ASTM G34 rating. The exfoliation corrosion could be distigushed from the overall corrosion and pitting. (2) Exfoliation susceptibility was especially high in the alloys containing from 0.7 to 1.0%Cu. The alloy containing 0.37%Cu was the lowest. (3) The heat treatment in T7 gave high susceptibility of exfoliation corrosion, while that in T4 gave high susceptibility of overall corrosion and pitting.

    DOI: 10.2320/jinstmet1952.60.12_1187

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  • Chloride pyrometallurgy of uranium ore, (II)

    Tomihiro Taki, Shigetoshi Komoto, Keiichiro Otomura, Toshihide Takenaka, Nobuaki Sato, Takeo Fujino

    Journal of Nuclear Science and Technology   33 ( 4 )   327 - 332   1996年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)  

    Selective extraction of uranium from a phosphate ore was studied by using the mixed gas of Cl2 and O2. On heating the ore and carbon mixture in Cl2, the volatilized chloride of uranium is accompanied by iron, aluminum, phosphorus and silicon chlorides. The addition of O2 gas effectively lowered the volatilization ratios of aluminum, phosphorus and silicon. The ratio decreased with increasing oxygen flow rate up to 50ml/min at 1,223 K (Cl2: 100ml/min, O2+N2: 400m//min). The volatilization ratio of uranium was almost unchanged at 90% up to 50 ml/min O2 (carbon amount: 15wt%). The effect of the other parameters, i.e. Cl2 flow rate, carbon amount, reaction temperature and time was examined. © 1996 Taylor and Francis Group, LLC.

    DOI: 10.1080/18811248.1996.9731912

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  • Chloride pyrometallurgy of uranium ore, (II)

    Tomihiro Taki, Shigetoshi Komoto, Keiichiro Otomura, Toshihide Takenaka, Nobuaki Sato, Takeo Fujino

    Journal of Nuclear Science and Technology   33 ( 4 )   327 - 332   1996年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)  

    Selective extraction of uranium from a phosphate ore was studied by using the mixed gas of Cl2 and O2. On heating the ore and carbon mixture in Cl2, the volatilized chloride of uranium is accompanied by iron, aluminum, phosphorus and silicon chlorides. The addition of O2 gas effectively lowered the volatilization ratios of aluminum, phosphorus and silicon. The ratio decreased with increasing oxygen flow rate up to 50ml/min at 1,223 K (Cl2: 100ml/min, O2+N2: 400m//min). The volatilization ratio of uranium was almost unchanged at 90% up to 50 ml/min O2 (carbon amount: 15wt%). The effect of the other parameters, i.e. Cl2 flow rate, carbon amount, reaction temperature and time was examined. © 1996 Taylor and Francis Group, LLC.

    DOI: 10.1080/18811248.1996.9731912

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  • Effect of Additives on Ti Electrorefining in Molten Chloride 査読

    Toshihide Takenaka, Akihisa Sugimoto, Yukiyoshi Mitani, Masahiro Kawakami

    Proc. 10th Intern. Symp. on Molten Salts,   pp.171-178   1996年

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  • Chloride pyrometallurgy of uranium ore, (I) chlorination of phosphate ore using solid or gas chlorinating agent and carbon 査読

    Tomihiro Taki, Shigetoshi Komoto, Keiichiro Otomura, Toshihide Takenaka, Nobuaki Sato, Takeo Fujino

    Journal of Nuclear Science and Technology   32 ( 9 )   880 - 888   1995年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)  

    A thermodynamical and pyrometallurgical study to recover uranium from the phosphate ores was undertaken using the chloride volatilization method. Iron was chlorinated with solid chlorinating agents such as NaC1 and CaCl2 in combination with activated carbon, which will be used for removing this element from the ore, but uranium was not. On the other hand, the chlorination using Cl2 gas and activated carbon gave a good result at 1,223 K. Not only uranium but also iron, phosphorus, aluminum and silicon were found to form volatile chlorides which vaporized out of the ore, while calcium remained in the ore as non-volatile CaCl2. The chlorination condition was studied as functions of temperature, reaction time and carbon content. The volatilization ratio of uranium around 95% was obtained by heating the mixture of the ore and activated carbon (35 wt%) in a mixed gas flow of Cl2 (200 ml/min) and N2 (200 ml/min) at 1,223 K for 120 min. © 1995 Taylor and Francis Group, LLC.

    DOI: 10.1080/18811248.1995.9731789

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  • 水素ガス流通下における炭化カルシウムからの水素化カルシウムの製造 査読

    藤重昌生, 田部井康一, 井野一, 竹中俊英, 川上正博

    日本金属学会誌   58巻3号, 284-290頁   1994年

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  • ELECTROPLATING OF TI AND TI COMPOUND IN MOLTEN-SALTS

    T TAKENAKA, T YAMAMOTO, M KAWAKAMI

    FIRST INTERNATIONAL CONFERENCE ON PROCESSING MATERIALS FOR PROPERTIES   pp.425-428   425 - 428   1993年

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    記述言語:英語   掲載種別:研究論文(国際会議プロシーディングス)   出版者・発行元:MINERALS, METALS & MATERIALS SOC  

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  • Electroplating of Al-Ti in AlCl3-BPC Melt at Room Temperature 査読

    Toshihide Takenaka, Akihiro Hoshikawa, Masahiro Kawakami

    Proc. Intern. Sym. on Molten Salt and Technology 1993   pp.184-192   1993年

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  • THERMODYNAMIC PROPERTIES AND PHASE-EQUILIBRIA OF THE POTASSIUM INDIUM SYSTEM BY ELECTROMOTIVE-FORCE MEASUREMENTS

    T TAKENAKA, A PETRIC, ML SABOUNGI

    JOURNAL OF PHYSICS-CONDENSED MATTER   3 ( 11 )   1603 - 1612   1991年3月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:IOP PUBLISHING LTD  

    The potassium-indium system has been studied using galvanic cells with potassium beta alumina as the electrolyte. The thermodynamic properties of the liquid solution have been determined between 0 and 52 at.% potassium. There is some evidence for a very weak liquid compound near 35 at.% K, but not at 50 at.% K. Changes are proposed for the potassium-indium phase diagram, including the liquidus temperature and the existence of new compounds.

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  • 溶融LiCl−KCl共晶塩中のニオブの電気化学的挙動 査読

    周康根, 竹中俊英, 佐藤修彰, 南條道夫

    電気化学及び工業物理化学   59巻11号,981-989頁   1991年

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  • LiCl−KCl−NbCl5三元系の状態図 査読

    周康根, 竹中俊英, 佐藤修彰, 南條道夫

    資源と素材   107巻4号,227-230頁   1991年

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  • 溶融塩化リチウム-塩化カリウム中でのデューテライドイオンの電極反応 査読

    竹中俊英, 伊藤靖彦

    電気化学及び工業物理化学   59巻9号,796-797頁   1991年

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  • 溶融塩化リチウム-塩化カリウム中でのハイドライドイオンの電極反応 査読

    竹中俊英, 伊藤靖彦

    電気化学及び工業物理化学   59巻9号,759-765頁   1991年

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  • 硝酸マンガン六水和物融液中での電極反応 査読

    竹中俊英, 藤井秀司, 南條道夫

    東北大学選鉱製錬研究所彙報   46巻2号,87-95頁   1990年

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  • タンタルコンデンサスクラップの塩化処理 査読

    佐藤修彰, 竹中俊英, 韋悦周, 南條道夫

    東北大学選鉱製錬研究所彙報   46巻2号,96-104頁   1990年

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  • Taコンデンサスクラップからの脱Mn浸出反応 査読

    韋悦周, 佐藤修彰, 竹中俊英, 南條道夫

    資源と素材   105巻2号, 181-187頁   1989年

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  • RELATION BETWEEN POTENTIALS OF LI,K/LI+,K+ DYNAMIC REFERENCE ELECTRODE AND HF/H2 GAS ELECTRODE IN A MOLTEN LIF-KF SYSTEM

    K EMA, Y ITO, T TAKENAKA, J OISHI

    ELECTROCHIMICA ACTA   32 ( 10 )   1537 - 1540   1987年10月

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:PERGAMON-ELSEVIER SCIENCE LTD  

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  • BEHAVIOR OF HF/H2 ELECTRODE IN A MOLTEN LIF-KF SYSTEM

    K EMA, Y ITO, T TAKENAKA, J OISHI

    JOURNAL OF THE ELECTROCHEMICAL SOCIETY   134 ( 8B )   C515 - C515   1987年8月

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    記述言語:英語   出版者・発行元:ELECTROCHEMICAL SOC INC  

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  • 溶融アルカリハライド中での金電極の電気化学挙動 査読

    竹中俊英, 伊藤靖彦, 大石純

    電気化学及び工業物理化学   53巻7号, 476-480頁   1985年

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  • 溶融フッ化物-水系の電気化学挙動 査読

    竹中俊英, 伊藤靖彦, 石川孝康, 大石純

    電気化学及び工業物理化学   52巻11号, 758-762頁   1984年

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  • THE ANODIC BEHAVIOR OF OXIDE ION AT GLASSY-CARBON ELECTRODE IN LIF-KF EUTECTIC MELT

    Y ITO, T TAKENAKA, K EMA, J OISHI

    DENKI KAGAKU   51 ( 11 )   864 - 868   1983年

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    記述言語:英語   掲載種別:研究論文(学術雑誌)   出版者・発行元:ELECTROCHEMICAL SOC JAPAN  

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書籍等出版物

  • 電気化学便覧・第6版(電気化学会編)6.3.1溶融塩の電気化学プロセスへの応用,12.4.4溶融塩電解

    竹中俊英, 上田幹人

    丸善  2013年1月 

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  • チタンの新しい製造法をめざして

    竹中俊英

    チタン  2012年 

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  • レアメタル便覧(足立吟也監修), 15.3 レアメタル化合物の融点と沸点

    Toshihide Takenaka

    丸善  2011年 

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  • 新製錬法の動向~2008年末~

    竹中俊英

    チタン  2009年 

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  • 最近の研究:Mg 材料の耐食性向上をめざした最近の研究 査読

    竹中俊英

    マテリア  2007年 

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  • 溶融塩電解によるニオブの精製技術 査読

    周康根, 竹中俊英, 南條道夫

    東北大学選鉱製錬研究所彙報  1988年 

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  • 金属核燃料の乾式再処理 査読

    竹中俊英, 南條道夫

    東北大学選鉱製錬研究所彙報  1987年 

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  • 都市鉱山の魔法のエネルギー源~核燃料のリサイクル~

    竹中俊英

    Boundary  1987年 

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▼全件表示

MISC

  • <報文>塩化法によるカルダサイトからのジルコニウムの分離

    佐藤 修彰, 平沢 邦雄, 竹中 俊英, 南條 道夫, Nobuaki SATO, Kunio HIRASAWA, Toshihide TAKENAKA, Michio NANJO, 東北大学選鉱製錬研究所, 東北大学選鉱製錬研究所:(現)渡辺商工(株), 東北大学選鉱製錬研究所:(現)豊橋技術科学大学, 東北大学選鉱製錬研究所

    東北大學選鑛製錬研究所彙報 = Bulletin of the Research Institute of Mineral Dressing and Metallurgy, Tohoku University   47 ( 1 )   31 - 40   1991年12月

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    記述言語:日本語   出版者・発行元:東北大学選鉱製錬研究所  

    Zircomum is one of the important rare metals for advanced technology. The caldasite, a mixture of zircon and baddeleyite, from Brazil, can be an additional source of zirconium if it is suitably processed. High temperature chlorination of such an ore has many advamages in process development. In this paper, studies have been made to extract zirconium from caldasite through a chloride process. This process consists of chlormation of the ore and the selective condensation of volatile chlorides containing zirconium. The salient features of the chlormation studies are given below. 1) Caldasite ore reacts with Cl_2 gas at about 1000K producing metal chlorides enriched ZrCl_4. 2) 96% of the ore can be chlorinated with a recovery of 95% of zirconium. 3) By selective condensation of the mixture of volatile chlorides consisting of ZrCl_4-FeCl_3-AlCl_3,it has been possible to obtain ZrCl_4 of 97 mole% purity. 4) The same principle has been applied to the chlorinated products of caldasite to obatain zirconium chloride. 5) A process flowsheet for chlorination of caldasite to extract zirconium has been proposed.

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    その他リンク: http://hdl.handle.net/10097/00114827

講演・口頭発表等

  • マグネシウムの製錬・リサイクルの研究動向

    竹中俊英

    (日本マグネシウム協会平成25年度第4回技術講演会)  2014年1月 

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    開催年月日: 2014年1月

    開催地:日本大学理工学部駿河台キャンパス  

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  • 新しいチタン金属製造法をめざした動き

    竹中俊英

    (腐食防食学会関西支部特別講演会)  2014年1月 

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    開催年月日: 2014年1月

    開催地:関西大学  

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  • Fe Elimination From Mg By Carbide Formation

    Toshihide Takenaka, Ryunosuke Morikawa, Taiki Morishige

    Proceedings of Materials Science & Technology 2013  2013年10月 

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    開催年月日: 2013年10月

    開催地:Montreaur, Canada  

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  • Composition of the metal fog in the Li electrowinning in LiCl-KCl eutectic melt

    Soshiro Murasa, Toshiki Hata, Ryosuke Takayanagi, Taiki Morishige, Toshihide Takenaka

    (8th International Symposium in Science and Technology)  2013年8月 

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    開催年月日: 2013年8月

    開催地:Kansai University  

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  • Our Recent Researches on Mg recycling

    Toshihide Takenaka, Asato Shimomura, Ryunosuke Morikawa, Taiki Morishige

    (11th Japan/Korea International Symposium on Resource Recycling and Materials Science)  2013年6月 

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    開催年月日: 2013年6月

    開催地:Kansai University  

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  • The inspection of the iron removal method from the magnesium dissolution by carbon addition

    Ryunosuke Morikawa, Taiki Morishige, Taiki Morishige

    (11th Japan/Korea International Symposium on Resource Recycling and Materials Science)  2013年6月 

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    開催年月日: 2013年6月

    開催地:Kansai University  

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  • マグネシウム合金の腐食特性について

    竹中俊英

    産総研コンソーシアム名古屋工業技術協会 平成24年度特別講演会「自動車関連技術講演会」  2013年1月 

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    開催年月日: 2013年1月

    開催地:名古屋駅前イノベーションハブ会議室  

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  • Diffusion of Cu to Ti in Magnesium Melt for Purification Process

    Taiki Morishige, Yuki Konishi, Asato Shimomura, Toshihide Takenaka

    Proceedings of The 8th Pacific Rim International Congress on Advanced Materials and Processing  2013年 

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    開催年月日: 2013年

    開催地:Hawaii, USA  

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  • Exfoliation Corrosion Behavior of cold-rolled Mg-Li-Al alloy sheet

    Taiki Morishige, Takayuki Goto, Eiji Nakamura, Toshihide Takenaka

    Proceedings of International Conference on Processing and Manufacturing of Advanced Materials (THERMEC' 2013)  2013年 

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    開催年月日: 2013年

    開催地:Las Vegas, USA  

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  • Conditions for Electrowinning of Liquid Ti Metal

    Toshihide Takenaka, Taiki Morishige

    4th Asian Conf. on Molten Salt Chem. and Tech.  2012年9月 

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    開催年月日: 2012年9月

    開催地:Matsushima, Japan  

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  • Anodic Behavior of Ti Electrode in Eutectic LiCl-KCl Melt

    Daichi Araki, Taiki Morishige, Toshihide Takenaka

    4th Asian Conf. on Molten Salt Chem. and Tech.  2012年9月 

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    開催年月日: 2012年9月

    開催地:Matsushima, Japan  

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  • Anodic Reaction on Carbon Materials in LiCl-KCl Melt

    Masaki Umehara, Taiki Morishige, Toshihide Takenaka

    4th Asian Conf. on Molten Salt Chem. and Tech.  2012年9月 

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    開催年月日: 2012年9月

    開催地:Matsushima, Japan  

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  • Condition of Metal Fog Formation in LiCl-KCl Melt and Its Prevention by Li2O Addition

    Ryosuke Takayanagi, Taiki Morishige, Toshihide Takenaka

    4th Asian Conf. on Molten Salt Chem. and Tech.  2012年9月 

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    開催年月日: 2012年9月

    開催地:Matsushima, Japan  

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  • Removals of Fe in Mg melt by graphite and Ca addition

    Yuki Konishi, Taiki Morishige, Toshihide Takenaka

    7th International Symposium in Science and Technology  2012年8月 

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    開催年月日: 2012年8月

    開催地:Penang, Malaysia  

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  • Investigation of corrosion behavior in cold-rolled Mg-14wt.%Li-1wt.%Al alloy in NaCl solution

    Hirokazu Doi, Taiki Morishige, Takayuki Goto, Eiji Nakamura, Toshihide Takenaka

    7th International Symposium in Science and Technology  2012年8月 

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    開催年月日: 2012年8月

    開催地:Penang, Malaysia  

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  • Evaluation for metal based anode in LiCl-KCl molten salt electrolysis

    Taiki Morishige, Daichi Araki, Masaki Umehara, Toshihide Takenaka

    7th International Symposium in Science and Technology  2012年8月 

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    開催年月日: 2012年8月

    開催地:Penang, Malaysia  

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  • マグネシウム金属からの不純物除去~マグネシウム材料の実用的リサイクル法の検討~

    竹中俊英

    大阪ベイエリア金属系新素材コンソーシアム第1回セミナー  2011年12月 

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    開催年月日: 2011年12月

    開催地:関西大学  

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  • 溶融塩中での電極反応のその場観察技術

    竹中俊英

    第42回溶融塩化学講習会  2011年12月 

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    開催年月日: 2011年12月

    開催地:同志社大学  

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  • チタンの新しい製造法をめざして

    竹中俊英

    日本チタン協会平成23年度表彰式・記念講演会  2011年11月 

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    開催年月日: 2011年11月

    開催地:学士会館  

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  • 高温溶融塩化物中での電極反応~電気化学挙動と実現象~

    竹中俊英

    第104回黒鉛化合物研究会  2011年10月 

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    開催年月日: 2011年10月

    開催地:京都テルサ  

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  • Electrochemical Behavior of Ti in Molten TiO2-CaO-CaF2-MgF2

    Toshihide Takenaka, Taiki Morishige, Hidetaka Matsuo, Masahiro Kawakami

    International Symposium on Renewable Energy&Materials Tailoring (REMT2011)  2011年9月 

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    開催年月日: 2011年9月

    開催地:Kyoto Univ.  

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  • Corrosion Behavior of Cold-Rolled Mg-14 wt. %Li-1 wt. %Al Alloy in NaCl Solution

    Hirokazu Doi, Taiki Morishige, Toshihide Takenaka, Takayuki Goto, Eiji Nakamura

    International Symposium on Renewable Energy&Materials Tailoring (REMT2011)  2011年9月 

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    開催年月日: 2011年9月

    開催地:Kyoto Univ.  

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  • Explanation of Anodic Behaviors in LiCl-KCl Melt by Electrochemical Response and in Situ Observation

    Masaki Umehara, Taiki Morishige, Toshihide Takenaka

    International Symposium on Renewable Energy&Materials Tailoring (REMT2011)  2011年9月 

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    開催年月日: 2011年9月

    開催地:Kyoto Univ.  

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  • マグネシウム, チタンの溶融塩電解と炭素劣化

    竹中俊英

    炭素材料学会先端科学技術講習会2011  2011年6月 

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    開催年月日: 2011年6月

    開催地:京都テルサ  

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  • Cathodic Phenomena in Li Electrolysis in LiCl-KCl Melt

    Toshihide Takenaka, Taiki Morishige, Masaki Umehara

    9th International Symposium on Molten Salts Chemistry&Technology  2011年6月 

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    開催年月日: 2011年6月

    開催地:NTNU, Trondheim, Norway  

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  • 溶融塩電解プロセスのin-situ計測

    竹中俊英

    第59回マテリアルズ・テーラリング研究会  2011年4月 

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    開催年月日: 2011年4月

    開催地:京大桂キャンパス  

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  • Molten salt electrolysis of liquid metals -in-situ observation linked with electrochemical measurements-

    竹中俊英

    Kyoto International Forum for Environment and Energy 2011  2011年3月 

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    開催年月日: 2011年3月

    開催地:Doshisha Univ.  

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  • Tiの連続的な製造を目指して~JTS法の上工程の概要~

    竹中俊英

    日本鉄鋼協会チタンフォーラム第1回研究発表会  2010年12月 

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    開催年月日: 2010年12月

    開催地:関西大学  

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  • Ti新製錬法に関する最近の研究

    竹中俊英

    材料化学研究会平成22年度第2回講演会・見学会  2010年11月 

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    開催年月日: 2010年11月

    開催地:大阪チタニウムテクノロジーズ  

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  • 高温イオン融体(溶融塩)中での電極反応~電気化学応答と実現象の関連~

    竹中俊英

    界面現象研究センター第12回研究講演会  2010年11月 

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    開催年月日: 2010年11月

    開催地:同志社大学  

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  • チタン素材製造の刷新をめざして

    竹中俊英

    平成22年度合同研究部門別発表会  2010年11月 

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    開催年月日: 2010年11月

    開催地:関西大学100周年記念会館  

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  • マグネシウムの精錬(リサイクル関係)の現状報告

    竹中俊英

    超塑性加工ものづくり研究会第57回勉強会  2010年7月 

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    開催年月日: 2010年7月

    開催地:大阪府立大学中之島サテライト  

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  • チタン・チタン合金の直接電解製造の試み

    竹中俊英, 松尾英崇, 川上正博

    第2回機能性チタン合金研究会講演会  2009年11月 

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    開催年月日: 2009年11月

    開催地:関西大学  

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  • リサイクルを考慮したマグネシウムの材料・プロセス開発

    竹中俊英

    循環ビジネス創出会議  2009年11月 

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    開催年月日: 2009年11月

    開催地:愛知県産業労働センター  

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  • 環境負荷を考慮したマグネシウム材料の表面処理法

    竹中俊英

    東海iNET新技術説明会  2009年10月 

     詳細を見る

    開催年月日: 2009年10月

    開催地:JSTホール  

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  • Corrosion Analysis of Magnesium Alloys with High Corrosion-Resistance

    Ilhamdi, T. Takenaka, M. Izaki, J. Sasano

    3rd Asian Symposium on Magnesium Alloys  2009年9月 

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    開催年月日: 2009年9月

    開催地:Shenyang, China  

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  • Preparation of 1.45-eV-Bandgap CuO Thin-films by Solution Electrochemical Reaction

    K. Toyoda, J. Sasano, T. Takenaka, M. Izaki, M. Inoue

    PRIME 2008  2008年10月 

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    開催年月日: 2008年10月

    開催地:Honolulu, USA  

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  • Characterization of Cu Oxide Layers Prepared by Chemical Bath Deposition (CBD)

    Y. Yamane, J. Sasano, T. Takenaka, M. Izaki

    PRIME 2008  2008年10月 

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    開催年月日: 2008年10月

    開催地:Honolulu, USA  

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  • マグネシウム材料の耐食性向上をめざした最近の研究

    竹中俊英

    平成20年度第2回素材専門委員会  2008年9月 

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    開催年月日: 2008年9月

    開催地:東京・日本航空宇宙工業会  

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  • チタンの新製錬法 ~高温電解や気相還元~

    竹中俊英

    日本金属学会2008年秋季大会  2008年9月 

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    開催年月日: 2008年9月

    開催地:熊本・熊本大学  

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  • チタン新製錬法

    竹中俊英

    チタン合金の研究・開発最前線  2008年8月 

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    開催年月日: 2008年8月

    開催地:東京,キャンパスイノベーションセンター  

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  • Ti金属素材製造の現状と動向

    竹中俊英

    第1回チタン元素戦略研究会  2008年3月 

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    開催年月日: 2008年3月

    開催地:東京,虎ノ門パストラルホテル  

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  • Ti素材製造の現状とDC-ESR装置を用いた研究事例

    竹中俊英, 川上正博

    「体心立方系チタン合金の新しい展開」研究会  2007年3月 

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    開催年月日: 2007年3月

    開催地:千葉,千葉工大  

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  • Resent researches on Ti processing in molten salt

    Toshihide TAKENAKA

    The 1st Workshop on Reactive Metal Processing  2006年3月 

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    開催年月日: 2006年3月

    開催地:MIT, USA  

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  • Reaction Rate and Structure Analysis of Some Carbonaceous Materials

    Masahiro Kawakami, Tosihide Takenaka

    Proc. ICSTI'06, Osaka  2006年 

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    開催年月日: 2006年

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  • Coating of Ti and Ti Alloys by Disproportionation Reaction in Molten Salt

    Toshihide Takenaka, Shunsuke Miyazawa, Masataka Muro, Masahiro Kawakami

    Proc. 7th Intern. Symp. on Molten Salts Chemistry&Technology  2005年 

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    開催年月日: 2005年

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  • Difference in electrochemical reduction of Ti ion in various molten salt systems

    Toshihide Takenaka, Masahiro Kawakami

    Proc. 1st Asia and 9th China Japan Bilateral Conf. on Molten Salt Chemistry and Technology  2005年 

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    開催年月日: 2005年

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  • Coating of Ti alloys by Disproportionation reaction in molten salt

    Masataka Muro, Shunsuke Miyazawa, Toshihide Takenaka, Masahiro Kawakami

    Proc. 1st Asia and 9th China Japan Bilateral Conf. on Molten Salt Chemistry and Technology  2005年 

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    開催年月日: 2005年

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  • Dependence of DC ESR operation upon TiO2 concentration in molten fluoride oxide mixture

    Takuya Hashimoto, Takuya Noichi, Masayuki Orisaka, Takahiro Kawabata, Hiroaki Tanigawa, Toshihide Takenaka, Masahiro Kawakami

    Proc. 1st Asia and 9th China Japan Bilateral Conf. on Molten Salt Chemistry and Technology  2005年 

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    開催年月日: 2005年

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  • Reaction Rate of Various Carbonaceous Materials with CO2 and Structure Evaluation of Them

    Masahiro Kawakami, Takahiro Karato, Hiromitu Taga, Toshihide Takenaka, Seiji Yokoyama

    Proc. Intern. Workshop on "Science and Technology of Innovative Ironmaking for aiming at Energy Half Consumption", Ministry of Education, Culture, Sports, Science and Technology(MEXT)  2003年 

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    開催年月日: 2003年

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  • Reaction Rate of Several Carbonaceous Materials with CO2

    Masahiro Kawakami, Takayuki Ohyabu, Yukitaka Mizutani, Toshihide Takenaka, Seiji Yokoyama

    Proc. Asia Steel Intern. Conf. 2003  2003年 

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    開催年月日: 2003年

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  • Electrorefining of Mg in molten salt

    ToshihideTakenaka, Satoshi Isazawa, Yusuke Naka, Masahiro Kawakami

    Workshop on Advanced Magnesium Alloys and Their  2001年 

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    開催年月日: 2001年

    開催地:Osaka, Japan  

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  • Behavior of Impurities in Mg Metal in Molten Salt Treatment

    ToshihideTakenaka, Satoshi Isazawa, Yusuke Naka

    8th Japan-China Bilateral Conf. on Molten Salt Chem.  2000年 

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    開催年月日: 2000年

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  • Behavior of Electrodeposition of Al-Ti Alloy in the Room Temperature Molten Salt

    Kazuo Yoneda, Toshihide Takenaka, Masahiro Kawakami

    Proc. 6th Japan-China Bilateral Conf. on Molten Salt Chemistry and Technology  1996年 

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    開催年月日: 1996年

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  • Electrode Reaction of Niobium in Molten Chlorides

    周康根, 竹中俊英, 南條道夫

    Proc. 2nd Japan-China Bilateral Conf. on Molten Salt Chemistry and Technology  1988年 

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    開催年月日: 1988年

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▼全件表示

受賞

  • 平成30年度(第22回)功績賞

    2019年6月   一般社団法人日本マグネシウム協会  

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  • 平成23年度技術賞

    2011年11月   社団法人日本チタン協会  

     詳細を見る

  • 2011年度溶融塩賞

    2011年1月   電気化学会溶融塩委員会  

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  • 日本鉄鋼協会学術記念賞(西山記念賞)

    2005年3月   日本鉄鋼協会  

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  • 第13回永井学術賞

    1998年3月   永井科学技術財団  

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共同研究・競争的資金等の研究課題

  • チタン,シリコン金属製造の刷新を目指した超高温溶融塩化カルシウム中の電解法の検討

    研究課題/領域番号:18H01763  2018年4月 - 2022年3月

    日本学術振興会  科学研究費助成事業  基盤研究(B)

    竹中 俊英, 森重 大樹

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    配分額:17160000円 ( 直接経費:13200000円 、 間接経費:3960000円 )

    本研究では,溶融塩化カルシウム(CaCl2)中でチタン金属(Ti),シリコン金属(Si)を液体状態で電析させる革新的製造法について検討した.
    酸化カルシウム(CaO)共存下で酸化チタン(TiO2)は溶融CaCl2に溶解可能でTiが電析した.CaOとTiO2の比は大きな影響を及ぼし,モル比3:2:の時にのみTiが電析した.ただし,電析量はわずかで,いわゆるシャトル反応が電析を妨害していることが示唆された.
    ケイ酸カルシウムも溶融CaCl2中に溶解可能で,Siが電析した.CaOとケイ酸(SiO2)の比もSi電析に影響を及ぼすものの,条件によって良好なSi電析が行えることを明らかにした.

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  • 溶融塩化物中でのマグネシウム,リチウム電解用陽極材料の新視点からの開発

    研究課題/領域番号:26289282  2014年4月 - 2017年3月

    日本学術振興会  科学研究費助成事業  基盤研究(B)

    竹中 俊英, 森重 大樹, 西本 明生

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    配分額:16250000円 ( 直接経費:12500000円 、 間接経費:3750000円 )

    溶融塩化物を用いたMgやLi電解製造法の改善のため,不純物量の酸化物イオンが存在する溶融塩化物中で使用可能な不溶性陽極の開発を目指した.炭素材料やニッケルフェライトでは,これらの溶出を完全に抑制することは非常に困難であった.Mo-Ti合金やMo-Ti-Ru合金では期待したTiO2被膜の生成は起こらず,多少溶出の抑制が起こったにとどまった.SiCやMoSi2を陽極とした場合,酸化物イオンの存在によって大きく陽極挙動が変化し,表面にSiO2被膜が生成した.Cl2発生環境下でもSiO2被膜は安定であり,これら材料の溶出はかなり抑制され,不溶性陽極として有望であることがわかった.

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  • 水素化リチウムを用いた革新的水素貯蔵・輸送システムの構築に関する基礎的研究

    研究課題/領域番号:21246113  2009年 - 2011年

    日本学術振興会  科学研究費助成事業  基盤研究(A)

    佐藤 讓, 竹田 修, 竹中 俊英, 山口 勉功, 上田 幹人

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    配分額:48880000円 ( 直接経費:37600000円 、 間接経費:11280000円 )

    近年、エネルギーの効率的利用と環境保全のために、燃料電池をはじめ水素の利用が拡大しつつあるが、水素は低密度かつ極低沸点のために効率的な貯蔵・輸送システムが確立されていない。我々は金属リチウムに水素を吸収させて生成する、常温・常圧で安定な水素化リチウム(LiH)によって水素貯蔵・輸送を行い、需要地で水分を加えて水素を得るシステムを提案した。この際LiOHが生じるので、これから金属リチウムを再生して水素を吸収させるサイクルを構築する必要がある。本研究では溶融塩電解によってLiOHからリチウムを製造するプロセスの開発に成功し、また金属リチウムと水素との反応機構について明らかにした。

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  • 新視点にたったマグネシウム材料の実用的リサイクルにおける不純物除去法

    研究課題/領域番号:21560770  2009年 - 2011年

    日本学術振興会  科学研究費助成事業  基盤研究(C)

    竹中 俊英, 森重 大樹

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    配分額:4810000円 ( 直接経費:3700000円 、 間接経費:1110000円 )

    軽量・高比強度なマグネシウム材料の普及に不可欠な実用的なリサイクルプロセスの確立に資するため,マグネシウム材料の特性に有害で,リサイクルの際に混入が予想される鉄と銅の除去方法について検討した.鉄がマグネシウムより炭素と結合しやすいことに着目し,マグネシウム溶湯に炭素源と助剤を加えるという単純な方法で,鉄が除去可能であることを明らかにした.銅については,マグネシウム溶湯に浸漬したチタン棒に吸収可能であることを明らかにした.

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  • 希土類金属によるマグネシウムの耐食性向上機構の解明と低環境負荷材料の開発

    研究課題/領域番号:18560714  2006年 - 2007年

    日本学術振興会  科学研究費助成事業  基盤研究(C)

    竹中 俊英, 川上 正博

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    配分額:3780000円 ( 直接経費:3300000円 、 間接経費:480000円 )

    希土類金属を用いてマグネシウム材料の耐食性を向上することを目的として,化成処理と陽極酸化による表面処理を行って希土類金属含有表面酸化層を形成した.得られた表面層の分析を行うとともに,塩水浸漬試験により得られた試料の耐食性を評価した.また,溶融塩電解法による希土類金属含有マグネシウム金属の直接製造に関する研究を行い,希土類金属の合金化電析が及ぼす影響について明らかにした.
    各種実用マグネシウム合金(AZ31,AZ61,AZ91,AM60)に対して硝酸マグネシウムと希土類金属硝酸塩を同時に含む処理液を用いた化成処理を行うことにより,耐食性が特異的かつ劇的に向上することを示し,各合金の耐食性向上に適した化成処理条件を明らかにした.薄膜X線解析法により希土類金属酸化物が,XPS分析によりマグネシウム合金表面からマグネシウム,希土類金属,酸素,アルミニウムが検出され,複合的な酸化物被膜が形成されていることを明らかにした.さらに,形成された被膜内の元素分布などが耐食性の向上に関与している可能性を示した.
    希土類金属塩を含む水溶液中での陽極酸化処理によってもマグネシウム合金表面に酸化物被膜が形成され,耐食性が向上することを確認した.しかし,マグネシウムと希土類金属の複合効果は化成処理法に比べて顕著ではなかった.
    溶融MgCl_2-NaCl-CaCl_2に希土類金属塩化物を添加した浴で溶融塩電解を行い,希土類金属含有マグネシウム金属の直接電析させた.その際の電気化学的応答と電析状態の直接観察により,微量の希土類金属の共析によって電析するマグネシウム金属の状態が大幅に変化し,電析したマグネシウムの散逸が抑制されることを明らかにした.これらの結果から,マグネシウムを電析する際に希土類金属を共析させることにより電流効率を向上できる可能性があることを示した.

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  • 溶融チタン浴を形成する溶融塩電解法によるチタンインゴットの直接溶製

    研究課題/領域番号:15206084  2003年 - 2005年

    日本学術振興会  科学研究費助成事業  基盤研究(A)

    川上 正博, 竹中 俊英, 深澤 英一

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    配分額:48100000円 ( 直接経費:37000000円 、 間接経費:11100000円 )

    溶融チタン浴にチタンを溶融塩電解析出させることにより、チタンインゴットを直接得ることを最終目的とする.そのため、ESR装置を改良した新しい電解装置を設計・製作し、1)プロセスの熱解析、2)電流効率を支配する副次的電極反応の機構の検討、3)不純物の混入機構の検討を行った.
    まず、熱解析の基礎データである使用CaF_2-CaO-TiO_2スラグの電気伝導率を測定した.TiO_2濃度の依存性は小さいく、TiO_2の添加による電子伝導性の発現は認められなかった.従って、Ti源であるTiO_2がかなり高い濃度であっても、電解に支障がない.
    鋼のESRを行って、本装置の熱解析を行い、メタルプールの形状と電流・電圧条件の関係を明らかにした.TiのESRの場合、大気中では酸素のピックアップのためにO含有量があがり、融点が上昇することにより、スラグ温度をかなり高くしないとメタルプールは得られない.したがって、メタルプールを得るには、装置全体を不活性雰囲気で包む必要がある.
    CaF_2-CaOスラグを用いた単セルによる電析では、最大12%のカソード電流効率、100%以下のアノード電流効率しか得られなかった.この理由は、(1)Ca金属霧の生成とそのアノードでの再酸化、(2)生成Tiとスラグ中のTi^<4+>との反応によるTi^<2+>の生成とそのアノードでの再酸化、(3)電析したCaの還元力不足によるTi^<2+>の生成とそのアノードでの再酸化、などが考えられる.したがって、スラグ中TiO_2の添加量を適性にコントロールする必要がある.
    一方、スラグにAl_2O_3を添加した場合、70gの粒状電析物と約60%のカソード電流効率が得られた.この理由は(1)Al_2O_3がスラグ中に入ることにより、スラグ浴が高温に保たれた、(2)一旦生成したAlが効果的にTiの還元に寄与した、等が考えられる.この方法では、電析物中へのAlの混入は避けられないがTi-Alなどの合金製造には有効である.
    これらの実験結果を基に、ツインセル構造の電解装置を設計、製造し、運転した.これにより、プロセスの有効性が検証できた.それにより、「金属の溶融塩電解装置およびこの装置を用いた金属の製造法」なる特許出願を行った.また、実験の成果は学術誌論文1編、国際会議報告5報にまとめた.

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  • 溶融塩を用いた高融点金属,高融点金属化合物の新しいコーティング・メタライジング法

    研究課題/領域番号:15360401  2003年 - 2005年

    日本学術振興会  科学研究費助成事業  基盤研究(B)

    竹中 俊英, 川上 正博

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    配分額:13700000円 ( 直接経費:13700000円 )

    溶融塩中での不均化反応を利用した高融点金属,高融点金属化合物のコーティング法,メタライジング法について研究した.研究は,主に1000-1200KのTiCl_3,またはK_2TiF_6を含むNaCl-KCl等モル混合浴中でのTi析出に注目して行った.得られた成果は以下の通りである.
    1)溶融塩中でのTiの不均化反応に影響をおよぼす因子について熱力学的,実験的に検討した.その結果,温度変化によりTi析出を誘起できることを示した,また,処理基材がTiと合金を形成する場合には,表面へのTi合金層の形成が期待できることを明らかにした.さらに,フッ化物添加がTi析出反応速度の向上に応用可能であることを示した.
    2)Tiイオンを含む溶融塩中への単純浸漬処理により,アルミナ表面にTi金属が,石英ガラス表面にTi化合物が析出することを示した.但し,析出物は粒状であり,緻密なメタライジング層を形成することはできなかった.さらに,溶融塩に温度勾配をつけることによりTi析出速度の向上が期待できることを示した.
    3)Tiイオンを含む溶融塩中への浸漬により,Fe, Ni,炭素鋼表面に緻密で密着性の良いTi合金コーティング層が得られることを示した.各合金層は組成の異なる数層から構成されており,TiCl_3とK_2TiF_6を用いた浴での結果に顕著な差は見られなかった.形成された層中での拡散が律速反応であること,また,鉄鋼材料の塩水に対する耐食性が本処理により大幅に改善されることを示した.ステンレス鋼表面には薄いTi金属コーティング層が得られ,Crの存在が大きな役割を果たしていることを明らかにした,更に,LiCl-KCl共晶溶融塩を用いて,より低温での処理も試みたが十分な結果は得られなかった.
    4)K_2MoO_4を含む溶融塩中でMoコーティングを試みたが,金属材料上にはMoO_2が析出し,セラミック上には析出物が得られなかった.

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  • マグネシウムの電解精製とリサイクル

    研究課題/領域番号:11225208  1999年 - 2002年

    日本学術振興会  科学研究費助成事業  特定領域研究

    竹中 俊英, 川上 正博

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    配分額:23000000円 ( 直接経費:23000000円 )

    本研究では,溶融塩電解精製法がMg金属の高純度化やMg材料のリサイクルに適用可能かを検討した.溶媒塩には実際にMg金属の溶融塩電解に用いられるMgCl_2-NaCl-CaCl_2,およびMgCl_2-NaCl-KClを用いた.まず,これら溶融塩中でのMgや合金元素,不純物元素の電気化学的挙動を測定し,効率的な電解を行うための条件を明らかにした.この結果に基づき,市販のMg金属の電解精製を行い,Mg金属を高純度化することが可能であることを示し,必要な条件を明らかにした.また,Mg材料のリサイクルを念頭に置き,市販のMg合金の電解精製を試み,合金元素の挙動を明らかにすることにより,溶融塩電解精製法がMg材料のリサイクルに適用可能であることを示した.さらに,3層電解法と呼ばれる手法に着目して研究を行い,Mg-Cu合金を陽極とすることにより,より効率的な電解が実現可能であることを確かめた.以上の研究成果から,溶融塩電解精製法は,高純度Mg金属の製造法,あるいはMg材料スクラップのリサイクリング法として有用であると結論づけた.
    本研究では,溶融塩電解によるMg金属の製造法の高度化を目指し,有用金属を含むMg金属の直接電解採取法についても検討した.添加元素には希土類金属に着目した.上記と同様の溶融塩浴に希土類金属塩化物を添加して電解したところ,希土類金属を含むMg金属が得られた.希土類金属の含有量は,溶融塩中の希土類金属塩化物の濃度などの条件により制御可能であった.電解で得られたMg金属と同程度の希土類金属を含むMg金属を試製して耐食性を調べたところ,市販のMg金属より遙かに耐食性が向上していることを明らかにした.以上の研究成果から,本方法は,Mg合金の母合金を非常に簡単に製造する方法であるだけでなく,Mg金属の高付加価値化にも有効であると結論づけた.

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  • レアメタル溶融塩電解への新しい試み-水素ガス電極酸化反応の利用-

    研究課題/領域番号:10650730  1998年 - 2000年

    日本学術振興会  科学研究費助成事業  基盤研究(C)

    竹中 俊秀, 川上 正博

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    配分額:3500000円 ( 直接経費:3500000円 )

    陽極反応としてH_2ガス電極酸化反応を利用し,溶融フッ化物中でのレアメタルの電解採取法について研究を行った.対象とするレアメタルとしてはTiを選んだ.さらに,塩化物-フッ化物混合溶融塩中での電解,およびTiインゴットの直接電解製造についても検討した.
    研究結果は,以下の通りである.
    1)K_2TiF_6を含むLiF-NaF-KF中で,Tiイオンの部分還元を行うことなくTi金属が電析可能であることが明らかになった.この浴中で,多孔質炭素製ガス電極を用いることにより,H_2ガス電極酸化反応が安定して進行することがわかった.これらの結果から,溶融フッ化物中でのTi電解採取が可能で,必要とする電解エネルギーも小さいことが確かめられた.電析物性状の制御と付着塩除去,また,H_2ガス電極の効率化が今後課題である.
    2)K_2TiF_6を含むNaCl-KCl-NaF-KF中で,安定したTi電解採取が可能であることが明らかになった.この方法は,H_2ガス電極酸化反応を利用した方法より電解エネルギーは多く必要となるものの,Tiイオンの部分還元が不要で,ガス電極も不要であり,プロセスは大幅に簡素化しうる.電析物性状の制御はやはり今後の課題であるが,付着塩の除去はフッ化物のみの場合より容易であった.
    3)TiO_2を含むCaF_2-CaOに,大きな直流電流を流すことにより,高温の電解浴が形成され,Ti金属が得られることが明らかになった.この方法では,電極間距離の維持と十分な発熱量が必要不可欠であることがわかった.現有の装置では,Tiインゴットを直接作成するには至らなかったが,原理的には可能と考えられ,非常に有望な方法であることがわかった.

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  • TiおよびTi-Alの溶融塩電解の物理化学的研究

    研究課題/領域番号:06452340  1994年 - 1996年

    日本学術振興会  科学研究費助成事業  基盤研究(B)

    川上 正博, 竹中 俊英

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    配分額:7800000円 ( 直接経費:7800000円 )

    TiおよびTi-Alの溶融塩電解に関する種々の物理化学的研究を行い,以下の成果を得た.
    1.溶融塩化物中でのTiの電解採取法に関する研究
    溶融塩化物中でのTiの電解採取法に関して種々の研究を行い,より効率的なTi溶融塩電解法を開発する上で有益な知見を多く得ることができた.
    (1)Ti金属の電解析出
    電解条件等が電析Ti金属の性状や純度,および電解電流効率に及ぼす影響を詳細に検討し,良好なTi金属の電析が行える条件を明らかにした.また,溶融塩化物浴中に微量のフッ化物を添加することにより浴中のTiイオンの存在状態が変化することを明らかにし,フッ化物添加量と電析するTi金属の性状や純度の関係も明らかにした.
    (2)H_2酸化反応の検討
    炭素材料を用いることにより,溶融塩化物中でH_2ガスの電解酸化反応が起こり得ることを明らかにした.H_2ガスの電解酸化が起こる電解電位から判断して,従来のCl_2ガス発生反応を利用する場合に比べて,かなりのエネルギー削減が可能であることを示した.また,H_2酸化速度や反応生成物についても検討した.
    (3)電極上でのTiCl_4の部分還元反応の検討
    電解浴中へTiイオンを安定的に供給するため,電極上でのTiCl_4の部分還元反応についても検討し,電解条件等が部分還元速度や還元生成物に及ぼす影響を明らかにした.
    2.溶融硼フッ化物中でのTi硼化物の電解コーティング法の研究
    溶融硼フッ化物中でのTiイオンの還元挙動を詳しく検討し,特定の条件下でTiB_2が電析することを明らかにした.さらに,電解条件等がTiB_2電析物に及ぼす影響を詳しく検討し,緻密かつ平滑で,密着性のよいTiB_2皮膜を電析させることのできる条件を明らかにした.

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▼全件表示

教育内容・方法の工夫(授業評価等を含む)

  • 2009年度までは、国立大学法人豊橋技術科学大学に在職して、情報処理、電磁気学、応用熱力学、腐食工学、電気化学などに関する授業、および学生実験を、学部・大学院で担当した。一部の授業では、プレゼンテーションソフトなどを多用し、電磁気学の授業についてはWEB教材化して、外部発信した。また、社会人教育として、人材育成事業にも参画して授業を行った。 2010年度からは、学校法人関西大学に在職して、反応速度論、応用熱力学、環境工学、金属生産工学、技術英語などに関する授業、および学生実験を、学部・大学院で担当している。可能な限りミニッツペーパーなどを用いることによって、学生の意見を聞き、授業内容の改善を進めている段階である。また、授業内で簡単な課題を与えて解かせるなど、学生の授業参加も考慮した授業を試みている。

作成した教科書、教材、参考書

  • 関西大学での教育に用いた主な教科書等は以下の通りである。なお、参考書は適宜紹介している。 反応速度論:「アトキンス・物理化学」、東京化学同人 応用熱力学:「金属物理化学」、日本金属学会 環境工学:(資料を作成して配布) 材料プロセス工学:(資料を作成して配布) 金属生産工学特論:「大学教材・鉄鋼材料(プロセス編)」JFE21世紀財団 技術英語:(資料を作成して配布) 学生実験:(コース独自の教科書)

教育方法・教育実践に関する発表、講演等

  •  特になし

その他教育活動上特記すべき事項

  •  特になし